FTW95LA145

NTSB accident investigation · Aero Commander S2R · Gillett, AR · March 23, 1995

Accident · No injuriesLimited investigationFinal report
Date
March 23, 1995, 08:15 local (14:15 UTC)
Place
Gillett, AR
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N5561XAero Commander S2R
Weather
Visual (VMC) · Day
Status
Completed · report June 19, 1995
Report
Approved by Office Director
FAA report
19950323005309A
Case key
19376

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The engine main rod bearing seized to the crankshaft due to worn master rod metal pieces blocking the oil passages. A factor was an engine overhaul was not performed by company maintenance personnel.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine powerManeuvering - aerial application
Engine assembly,master rod - wornCause
Maintenance,overhaul,major - not performedCompany maintenance personnelFactor
Lubricating system,oil port/passage,internal - blocked(partial)Cause
Engine assembly,bearing - seizedCause
Engine assembly,gear - separation
Forced landingEmergency descent/landing
In flight collision with terrain/waterEmergency descent/landing
Terrain condition - none suitableFactor
On ground/water collision with objectLanding - roll

Analysis

During an aerial application pass the engine oil pressure dropped to 40 PSI and the engine lost all power. The airplane slid into trees during the forced landing. An engine teardown revealed that the engine oil passages were blocked by pieces of metal worn from the main rod bearing which was seized to the crankshaft. Gear splines were separated from the cam gear and cam gear drive. The condition was described as 'typical of a high time bearing failure.' The engine had 1,549 hours since overhaul. Tbo was 1,200 hours.

Factual narrative

On March 23, 1995, at 0815 central standard time, an Aero Commander S2R, N5561X, was substantially damaged during a forced landing near Gillett, Arkansas. The commercial pilot did not receive injuries. Visual meteorological conditions prevailed for the local aerial application flight.

During an interview, conducted by a Federal Aviation Administration inspector, and on the enclosed Pilot/Operator report, the pilot revealed the information in this paragraph. Upon completing the third swath and applying throttle, the engine power did not increase and the oil pressure dropped to 40 PSI. During the forced landing, as the pilot banked the airplane to the right, in order to avoid trees, the main gear collapsed as it struck the ground. Subsequently, the airplane slid into trees and the outboard 6 feet of the left wing was bent upward.

The operator reported that an engine teardown was performed at Covington Aviation of Tulsa, Oklahoma. The Vice President/Chief of Covington Engines (statement enclosed) reported that the main rod bearing was plated with silver and lead; however, with a high time bearing the metal wears and pieces of the metal stop up the oil passages and the bearing seizes on the crankshaft. The operator reported that this engine had 1,549 hours since the last overhaul. The manufacture's recommended time before overhaul (TBO) is 1,200 hours. Pieces of metal were found in the oil passages, the main rod bearing was seized to the crankshaft, and gear splines were separated from the cam gear and cam gear drive.

Aircraft

Registration
N5561X
Reported as
Aero Commander S2R
Category
Airplane
Serial number
1761R
Engine
P&W R-1340-A, 600 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Registered owner
Vizzier, Douglas D.
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · January 11, 1995 · 79 hours before

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
69
Certificate
Commercial
Airplane ratings
Single-engine land, Multi-engine land
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Center
Flight hours
14,000 total · 800 in this make and model · 60 in the last 90 days · 40 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
45° at 2 knots
Visibility
20 statute miles
Lowest ceiling
None
Temperature
64 °F
Altimeter
29.00 inHg

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.