GAA18CA430

NTSB accident investigation · Robinson R44 · Okawville, IL · July 9, 2018

Accident · No injuriesData collectionFinal report
Date
July 8, 2018, 19:00 local (Jul 9, 2018, 00:00 UTC)
Place
Okawville, IL
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N944DCRobinson R44
Weather
Visual (VMC) · Day
Status
Completed · report September 26, 2019
Report
Approved by Office Director
NTSB office
General Aviation Accidents
Parties
FAA
Case key
97835

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The pilot's improper preflight weight and balance calculation, which resulted in his operating the helicopter over its maximum gross takeoff weight and in its subsequent failure to climb.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The helicopter pilot reported that, before starting agricultural application flights for the day, he calculated that about 490 lbs of chemical would bring the helicopter's weight near the manufacturer's maximum gross weight limitation. After an agricultural application flight, he landed the helicopter on a platform on top of a chemical reloading truck and reloaded the chemical tank with the precalculated amount. Once reloaded, he maintained a stabilized hover over the truck and transitioned to forward flight. When the helicopter cleared the truck, the "engine [made] a lower sound," and the main rotor low rpm horn activated, and the caution light illuminated. He immediately added power, lowered the collective to restore main rotor rpm, and pitched forward to gain airspeed, but the helicopter would not climb. He then decided to perform a roll-on landing on the adjacent field, but the helicopter landed hard. The helicopter sustained substantial damage to the tail cone, tail rotor blades, and fuselage. The pilot reported that there were no preaccident mechanical failures or malfunctions with the helicopter that would have precluded normal operation. The pilot added that, after the accident, he recalculated the helicopter's weight and balance. He determined that, during the reloading operation, the chemical tank was not empty but had about 80 lbs of chemical remaining and that the added precalculated amount of chemical exceeded the helicopter's maximum gross weight limitation.

Factual narrative

The helicopter pilot reported that, before starting aerial application flights for the day, he calculated that about 490 pounds of chemical would bring the helicopter's weight near the manufacturer's maximum gross weight limitation. After an aerial application flight, he landed on a platform located on top of a chemical reloading truck and reloaded the chemical tank with the pre-calculated amount. Once reloaded, he maintained a stabilized hover over the truck and transitioned to forward flight. When the helicopter cleared the truck, the "engine [made] a lower sound" and the main rotor low revolutions per minute (RPM) horn activated and the caution light illuminated. He immediately added power, lowered the collective to restore main rotor RPM, and pitched forward to gain airspeed but the helicopter would not climb. He then decided to perform a roll-on landing on the adjacent field, but the helicopter landed hard. The helicopter sustained substantial damage to the tail cone, tail rotor blades, and fuselage. The pilot reported that there were no preaccident mechanical failures or malfunctions with the helicopter that would have precluded normal operation. The pilot added that after the accident, he recalculated the helicopter's weight and balance. He determined that during the reloading operation, the chemical tank was not empty with about 80 pounds of chemical remaining and the added precalculated amount of chemical exceeded the maximum gross weight limitation.

Aircraft

Registration
N944DC
Reported as
Robinson R44 (II)
Category
Helicopter
Serial number
13203
Built
2011
Airframe hours
1,421.49
Engine
Lycoming IO-540-AE1A5, 245 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Skyline Helicopters Llc
Registered owner
Skyline Helicopters Llc
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · July 5, 2018
Departed
Okawville, IL
Destination
Okawville, IL
Equipment
Handheld GPS

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
26
Injuries
None
Certificates
Commercial, Flight instructor, Private
Instrument ratings
Helicopter
Medical
Class 2, With waivers/limitations
Last flight review
May 11, 2018
Seat
Front
Restraint
3-point
Flight hours
1,727 total · 1,064 in this make and model · 1,655 as pilot in command · 181 in the last 90 days · 112 in the last 30 days · 10 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
70° at 4 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
86 °F, dew point 70 °F
Altimeter
30.15 inHg
Observed at
KBLV, 14 nm away

Docket · 1

The files NTSB released with the investigation on May 9, 2019, on NTSB’s docket system: statements, records, photos and specialists’ reports. 956 KB in all.