IAD05LA001

NTSB accident investigation · Piper PA-34-200T · Robbinsville, NJ · October 2, 2004

Accident · No injuriesLimited investigationFinal report
Date
October 2, 2004, 14:30 local (18:30 UTC)
Place
Robbinsville, NJ
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N5507VPiper PA-34-200T
Weather
Visual (VMC) · Day
Status
Completed · report February 24, 2005
Report
Approved by Office Director
Parties
FAA/FSDO
FAA report
20041002024959A
Case key
60268

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The repair station's improper installation of the stabilator trim tab. A factor was the pilot's inadequate preflight inspection of the airplane.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - roll/run
Stabilator trim - improperOther maintenance personnel
Miscellaneous,bolt/nut/fastener/clamp/spring - not secured
Maintenance,installation - improperOther maintenance personnelCause
Aircraft preflight - inadequatePilot in commandFactor
Loss of control - on ground/waterTakeoff - roll/run
In flight collision with terrain/waterTakeoff
Gear collapsedTakeoff

Analysis

During the takeoff roll, and at an indicated airspeed of about 70 to 75 knots, the pilot felt the nose of the airplane dip and then rise off the ground. The pilot pushed the control yoke forward to level the airplane; it contacted the runway, and then skidded to a stop. The landing gear collapsed. Examination of the airplane revealed that the stabilator trim rod forward attachment hardware and the aft attachment nut were not installed. Photographs of the stabilator trim tab attachment point showed that it was visible and not obscured by any cowlings or coverings. The loss of the forward attachment hardware would result in an abnormal response, or "lightening," of the stabilator control. About 60 flight hours and 11 months prior to the accident, a repair station had removed, repaired, and reinstalled the stabilator trim tab.

Factual narrative

On October 2, 2004, at 1430 eastern daylight time, a Piper PA-34-200T, N5507V, was substantially damaged during the takeoff roll at Trenton-Robbinsville Airport (N87), Robbinsville, New Jersey. The certificated private pilot was not injured. Visual meteorological conditions prevailed, and no flight plan had been filed for the local personal flight, conducted under 14 CFR Part 91.

In a written statement the pilot stated that during the takeoff roll, and at an indicated airspeed of about 70 to 75 knots, she felt the nose of the airplane dip and then rise off the ground. She pushed the control yoke forward to level the airplane, it contacted the runway, and then skidded to a stop.

Examination of the wreckage by a Federal Aviation Administration (FAA) inspector revealed that the airplane's left main landing gear was sheared off at the strut, and the right main and nose landing gear were collapsed. The left main landing gear axle nut was separated from the axle and was found on the runway with the cotter key still attached.

Further examination revealed that the stabilator trim rod forward attachment hardware was not installed. The bolt and associated nut were not recovered. The stabilator trim rod aft attachment bolt was in place, but the nut was not installed, nor was it recovered.

Examination of photographs taken by the FAA inspector of the trim rod attachment point revealed that the trim rod attachment point was visible on the underside of the stabilator trim tab, and was not obscured by any cowlings or coverings.

According to the New Piper Aircraft Customer Care Team, with the stabilator trim set at a neutral position and the forward stabilator trim rod attachment bolt not installed, the stabilator would not perform as expected by the pilot. As airspeed increased, the lift force and hinge moment produced by the trim tab would result in a "lightening" of the stabilator control. "Normal" pilot effort would result in an unexpected over-rotation.

Examination of the airplane's maintenance log revealed that the airplane had undergone an annual inspection about 60 flight hours and 11 months prior to the accident. A review of the repair station's work order describing the services performed to the airplane revealed that the stabilator trim tab had been removed, repaired, and reinstalled.

Aircraft

Registration
N5507V
Reported as
Piper PA-34-200T
Category
Airplane
Serial number
34-7770232
Airframe hours
4,147
Engines
Lycoming IO-360, 200 horsepower, reciprocatingLycoming IO-360, 200 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Eugenia M. Singer
Airworthiness certificate
Standard, Normal
Last inspection
Annual · December 17, 2003 · 60 hours before
Departed
N87 · Robbinsville, NJ
Airport
N87 · Trenton-Robbinsville Airport, runway 11, 4,275 × 80 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
60
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
January 10, 2004
Seat
Left
Flight hours
1,833 total · 716 in this make and model · 1,714 as pilot in command · 30 in the last 90 days · 12 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
160° at 9 knots
Visibility
10 statute miles
Lowest ceiling
2,300 ft overcast
Temperature
64 °F, dew point 59 °F
Altimeter
30.12 inHg
Observed at
TTN, 11 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.