LAX01LA016

NTSB accident investigation · Aerospatiale AS350-BH · Hilo, HI · October 13, 2000

Accident · No injuriesLimited investigationFinal report
Date
October 13, 2000, 08:45 local (18:45 UTC)
Place
Hilo, HI
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N532BHAerospatiale AS350-BH
Weather
Visual (VMC) · Day
Status
Completed · report July 15, 2002
Report
Approved by Office Director
FAA report
20001013015089A
Case key
50492

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Inadequate maintenance by the helicopter manufacturer during manufacture, which installed skins of inadequate thickness on the tail boom. A factor in the accident was the failure of the manufacturer's quality control system to detect the inadequate thickness.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionLanding
Fuselage,skin - improper
Misc rotorcraft,tail boom - bent
Misc rotorcraft,tail boom - buckled
Maintenance - improperManufacturerCause
Material inadequate,improperManufacturer
Inadequate quality controlManufacturerFactor

Analysis

The tail boom of the helicopter bent downward during landing following a practice hovering autorotation. The pilot reported that the accident occurred following their third hovering autorotation landing. He said that the touchdown was acceptable and would have met check ride criteria. About 2 seconds after touchdown there was "an obvious component failure" felt throughout the airframe, accompanied by severe vibrations and "audible and physical indications" of failure. After exiting the aircraft, the pilot expected to find a problem in the main rotor head and was surprised to find the tail boom bent downward at the midpoint. A postaccident examination of the helicopter revealed that the tail boom was fabricated from skins of thickness 0.025 inches, as opposed to a skin thickness of 0.032 inches identified in the structural repair manual. The helicopter records showed that the tail boom was originally installed on the (new) helicopter at the factory and had acquired 14,053 hours in service.

Factual narrative

On October 13, 2000, at 0845 hours Hawaiian standard time, an Aerospatiale AS350-BH, N532BH, was substantially damaged when the tail boom was bent downward during landing following a practice hovering autorotation at Hilo International Airport, Hilo, Hawaii. The commercial certificated flight instructor and the airline transport certificated pilot being instructed were not injured. Visual meteorological conditions prevailed for the local area training flight, operated by Blue Hawaiian Helicopters under 14 CFR Part 91. The flight departed from Hilo at 0825, and no flight plan was filed.

The pilot reported that the accident occurred following their third hovering autorotation landing. The pilot reported that the touchdown was acceptable and would have met check ride criteria. About 2 seconds after touchdown there was "an obvious component failure" felt throughout the airframe, accompanied by severe vibrations and "audible and physical indications" of failure. After exiting the aircraft, the pilot expected to find a problem in the main rotor head and was surprised to find the tail boom bent downward at the midpoint.

A postaccident examination of the helicopter revealed that the tail boom was fabricated from skins of thickness 0.025 inches, as opposed to a skin thickness of 0.032 inches identified in the structural repair manual. The helicopter records showed that the tail boom was originally installed on the (new) helicopter at the factory and had acquired 14,053 hours in service.

Aircraft

Registration
N532BH
Reported as
Aerospatiale AS350-BH
Category
Helicopter
Serial number
2494
Airframe hours
14,053
Engine
Turbomeca ARRIEL 1B, 641 horsepower, turbo shaft
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
Blue Hawaiian Helicopters
Registered owner
Helicopter Consultants Of Maui
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · September 18, 2000 · 68 hours before
Departed
ITO · HI
Airport
ITO · Hilo International

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
45
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
16,295 total · 7,116 in this make and model · 154 in the last 90 days · 43 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
6 statute miles
Lowest ceiling
3,200 ft broken
Temperature
167 °F, dew point 162 °F
Altimeter
30.00 inHg
Observed at
HTO, 1 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.