LAX02LA275

NTSB accident investigation · Huene Velocity XL-RG · Fresno, CA · September 6, 2002

Accident · No injuriesLimited investigationFinal report
Date
September 6, 2002, 12:00 local (19:00 UTC)
Place
Fresno, CA
Injuries
2 uninjured
Damage
Destroyed
Phase of flight
Enroute
Aircraft
N394BLHuene Velocity XL-RG
Weather
Visual (VMC) · Day
Status
Completed · report June 25, 2003
Report
Approved by Office Director
Parties
FAA-FSDO
FAA report
20020906023189A
Case key
55642

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

An in-flight exhaust stack separation during descent for landing resulting in loss of engine power and a forced landing to an open field.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfDescent - normal
Exhaust system,stack - separationCause
Forced landingEmergency descent/landing
On ground/water encounter with terrain/waterEmergency descent/landing
Terrain condition - open field

Analysis

The pilot reported that while descending in preparation for landing, he noticed an unusual sound from the engine and noted a loss of oil pressure, followed by a loud thud, a vibration, and a total loss of engine power. A forced landing was made to an open field. After the aircraft came to a stop and the pilot and passenger exited the aircraft, smoke and fire was noted coming from the engine area. Attempts to extinguish the fire were unsuccessful. The aircraft was consumed by the fire and destroyed. A witness reported observing the aircraft fly over his location when he heard a loud bang and debris was seen falling from the aircraft. Later, two propeller blades and the lower engine cowl were located in fields near the witnesses location. Examination of the cowling revealed heat distress near the right side, starting at the opening for the exhaust stack and emenating aft. An unusual amount of oil was noted on the inside of the cowling and a thin coat of oil was noted on the outside. The two propeller blades were also coated with a thin layer of oil. During the engine examination, it was found that the exhaust system was cracked at the welds at both exhaust outlets with the left side exhaust outlet missing just aft of the number six cylinder riser. Further inspection of the exhaust riser identified two additional cracks. No other mechanical failures or malfunctions were noted during the engine examination.

Factual narrative

On September 6, 2002, approximately 1200 pacific daylight time, a Huene Velocity XL-RG single-engine experimental airplane, N394BL, was destroyed by a post-cash fire following a forced landing near Fresno, California. The private pilot and his passenger were not injured. The airplane was registered to Anatarius Inc., of Wilmington, Delaware. Visual meteorological conditions prevailed for the 14 Code of Federal Regulations Part 91 personal flight, and no flight plan was filed. The airplane departed the Apple Valley Airport at 1100, and was destined for the Skypark Airport, Fresno.

During a telephone interview with the NTSB investigator-in-charge, and subsequent written statement, the pilot reported that while descending through 2,000 feet mean sea level in preparation for landing, he noticed an unusual sound from the engine and noted a loss of oil pressure, followed by a "loud thud," a vibration, and a total loss of power. The pilot elected to make a forced landing in a vacant field. After landing and safely egressing the airplane, the pilot and his passenger noticed a fire coming from the rear portion of the airplane where the engine is located. An attempt to extinguish the fire proved unsuccessful, and the airplane was destroyed when it was consumed by fire.

A witness located about two miles east of the accident site reported that he observed the aircraft fly over his location when he heard a loud bang and saw debris fall from the rear of the aircraft. Smoke was also seen trailing from the rear of the aircraft.

Two propeller blades were later located in a vineyard about .25 miles from the witnesses location. Later the lower engine cowling was found in the field adjacent to where the propeller blades were located.

Documentation of the wreckage by a Federal Aviation Administration Inspector from the Fresno, California, Flight Standards District Office, reported that the airframe was completely consumed by fire. The rear mounted engine was equipped with an experimental three bladed propeller. The blades have a wooden core and carbon fiber sheathing. Two of the blades had separated in flight from the propeller hub. Both blades displayed leading edge and tip damage. Both blades had a thin coating of oil on their surface. The pilot reported that this coating was not present at the time of departure. The third blade remained attached to the hub assembly, however, due to the post-crash fire, was destroyed.

The right side winglet displayed impact damage on its trailing edge. The semi-circular portion of the structure was missing approximately eight inches up from the wing surface. The rudder on the winglet was partially detached.

The lower engine cowling which separated in flight was a fiber glass structure. Indications of heat distress were noted on the right side, starting at the opening for the exhaust stack and emenating aft. The interior side of the cowl contained an unusual amount of clean engine oil. The exterior side of the cowl had a thin coat of oil in excess of normal residual. The cowl separated with sufficient force to tear the attach structure from the fuselage.

The Lycoming IO-540 engine had been modified to gain compatibility with the Velocity design. The engine had been assembled approximately two years prior to the accident and installed in the accident aircraft. During the engine teardown inspection on September 25, 2002, at an engine overhaul facility in Visalia, California, and in the presence of the FAA Inspector, it was found that the exhaust system was cracked at the welds at both exhaust outlets with the left side exhaust outlet missing just aft of the number six cylinder riser. Further inspection of the exhaust riser identified two additional cracks. No other mechanical failures or malfunctions were noted during the engine examination.

Aircraft

Registration
N394BL
Reported as
Huene Velocity XL-RG
Category
Airplane, amateur-built
Serial number
RX-050
Airframe hours
28
Engine
Lycoming IO-540-EXP, 300 horsepower, reciprocating
Damage
Destroyed
Fire
On-Ground
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Annual · March 1, 2002 · 28 hours before
Departed
KAPV · Apple Valley, CA
Destination
Q60 · Fresno, CA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
33
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--no waivers/lim.
Last flight review
February 18, 2002
Seat
Left
Flight hours
173 total · 133 as pilot in command · 30 in the last 90 days · 10 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
310° at 11 knots
Visibility
10 statute miles
Lowest ceiling
7,500 ft broken
Temperature
68 °F, dew point 45 °F
Altimeter
29.95 inHg
Observed at
FAT, 9 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.