LAX03LA226

NTSB accident investigation · Bell 47 G5 · Salinas, CA · July 6, 2003

Accident · No injuriesLimited investigationFinal report
Date
July 6, 2003, 10:30 local (17:30 UTC)
Place
Salinas, CA
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N7938JBell 47 G5
Weather
Visual (VMC) · Day
Status
Completed · report December 28, 2004
Report
Approved by Office Director
Parties
Federal Aviation Administration
FAA report
20030706018439A
Case key
57407

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of a piston connecting rod during an aerial application, which resulted in a total loss of engine power and subsequent forced landing.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfManeuvering - aerial application
Engine assembly,connecting rod - failure,totalCause
Forced landingDescent - emergency
Hard landingLanding - flare/touchdown
Misc rotorcraft,main rotor/tail boom contact
Terrain condition - ground
Run on landing - performedPilot in command

Analysis

The commercial pilot reported he had made several passes with the helicopter during an aerial application flight. On the downwind leg of the accident approach, the engine shuttered violently, then quit. The pilot performed a run-on landing. During the landing sequence the main rotor blade made contact with the tail boom of the helicopter, severing the tail rotor gearbox. The engine of the helicopter was externally inspected, and the aft section of the engine case was ruptured. The engine was disassembled, and the number 3 piston connecting rod was discovered to be broken.

Factual narrative

On July 6, 2003, about 1030 Pacific daylight time, a Bell 47 G5, N7938J, made a forced landing following an uncontained engine failure near Salinas, California. During the forced landing, the main rotor flexed downward and severed the tail boom. Gomes Farm Air Service, Inc., was operating the helicopter under the provisions of 14 CFR Part 137. The commercial pilot, the sole occupant, was not injured; the helicopter sustained substantial damage. The local aerial application flight departed Salinas, about 1030. Day visual meteorological conditions prevailed, and no flight plan had been filed. The primary wreckage was at 36 degrees 40 minutes north latitude and 121 degrees 45 minutes west longitude.

The pilot reported he had made several passes during an aerial application flight. While on the downwind leg the engine shuttered violently then quit. The pilot performed a run-on landing. During the landing sequence the main rotor blade made contact with the tail boom of the helicopter severing the tail rotor gearbox. The engine of the helicopter was externally inspected and the aft section of the engine case was ruptured.

The pilot said that they had experienced the same type of failure 3 years ago. The engine on the accident helicopter had 623 hours since last overhaul.

The pilot/owner reported that upon examination of the engine they found brass shavings in the oil and oil filter. The # 3 piston connecting rod had broken in flight which resulted in the total loss of power.

Aircraft

Registration
N7938J
Reported as
Bell 47 G5
Category
Helicopter
Serial number
25043
Airframe hours
4,308
Engine
Lycoming VO435, 260 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Registered owner
Gomes Farm Air Service Inc
Airworthiness certificate
Special, Restricted (Special)
Last inspection
100 hour · June 21, 2003 · 23 hours before
Departed
SNS · Salinas, CA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
55
Injuries
None
Certificate
Commercial
Airplane ratings
Single-engine land
Medical
Class 2, Valid Medical--no waivers/lim.
Last flight review
January 11, 2003
Seat
Left
Flight hours
12,120 total · 3,000 in this make and model · 150 in the last 90 days · 50 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
270° at 10 knots
Visibility
10 statute miles
Temperature
64 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.