LAX03LA236

NTSB accident investigation · Bell 47G-2A · Porterville, CA · July 20, 2003

Accident · No injuriesLimited investigationFinal report
Date
July 20, 2003, 01:30 local (08:30 UTC)
Place
Porterville, CA
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N4774SBell 47G-2A
Weather
Visual (VMC) · Night/dark
Status
Completed · report October 28, 2004
Report
Approved by Office Director
Parties
Federal Aviation Administration
Case key
57536

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Fatigue-induced failure of bolts in the helicopter's rotor drive flange, which resulted in a total loss of torque to the rotor drive shaft.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering - aerial application
Rotor drive system,main gearbox/transmission - fatigueCause
Rotor drive system,main gearbox/transmission - failure,totalCause
In flight collision with terrain/waterDescent - uncontrolled
Terrain condition - rough/uneven
Roll overDescent - uncontrolled

Analysis

During an agricultural spray flight, when the helicopter's drive system disconnected from the engine, the helicopter yawed and descended about 10 feet into the underlying cotton field. The helicopter rolled upon impacting the uneven terrain. Prior to the event, the pilot heard the transmission make a loud noise and the engine oversped. The helicopter's drive system was examined, and 12 bolts on the planetary gear flange were found broken due to fatigue.

Factual narrative

On July 20, 2003, about 0130 Pacific daylight time, a Bell 47G-2A, N4774S, experienced a mechanical malfunction while maneuvering during an agricultural spray flight about 10 miles west of Porterville, California. The helicopter descended 10 feet, impacted the cotton field, rolled over, and was substantially damaged. The commercial pilot was not injured. The helicopter was operated by John Slykerman Ag Aviation, Inc., Bakersfield, California, under the provisions of 14 CFR Part 137. Visual meteorological conditions prevailed. The flight originated from the field about midnight.

The pilot reported to the National Transportation Safety Board investigator that during the flight he heard the engine's transmission make a loud noise and "disengage." Thereafter, the engine oversped as the helicopter suddenly yawed left. The pilot stated that he immediately attempted to land. The helicopter impacted the underlying field that had an uneven surface, and the helicopter rolled over.

The helicopter rotor drive system was subsequently examined. The Federal Aviation Administration investigator verbally reported that the examination revealed 12 bolts on the planetary gear flange were found broken due to fatigue.

Aircraft

Registration
N4774S
Reported as
Bell 47G-2A
Category
Helicopter
Serial number
WAV182
Airframe hours
2,800
Engine
Lycoming VO-435-A1F, 265 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Johns Aerial Spraying
Registered owner
Sky Tech Corp. of Minnesota, Inc.
Airworthiness certificate
Standard, Normal
Last inspection
Annual · July 17, 2002 · 78 hours before
Departed
Porterville, CA
Destination
Porterville, CA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
38
Injuries
None
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land
Medical
Class 2, Valid Medical--no waivers/lim.
Last flight review
January 5, 2003
Seat
Center
Flight hours
5,500 total · 3,000 in this make and model · 5,400 as pilot in command · 120 in the last 90 days · 30 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Night/dark
Wind
140° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 59 °F
Altimeter
29.90 inHg
Observed at
PVT, 10 nm away

Other investigations on N4774S · 2

Matched to the same aircraft by N-number and date.