LAX92IA027

NTSB incident investigation · Mcdonnell Douglas DC-10-10 · Las Vegas, NV · October 28, 1991

Incident · No injuriesIncident investigationFinal report
Date
October 28, 1991, 07:05 local (15:05 UTC)
Place
Las Vegas, NV
Injuries
179 uninjured
Damage
Minor damage
Phase of flight
Enroute
Aircraft
N1820UMcdonnell Douglas DC-10-10
Weather
Visual (VMC) · Day
Status
Completed · report May 5, 1993
Report
Approved by Office Director
FAA report
19911028048529I
Case key
27457

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

Rupture of a forward pressure bulkhead because of cyclically induced metal fatigue. Factors which contributed to the incident were: the operator's decision not to structurally modify its airplane in accordance with the manufacturer's but rather to rely on the manufacturer's alternative recommendation of performing repetitive visual inspection in the suspect area: and the operator's failure to utilize an inspection program adequate to visually detect crack development in a previously identified suspect area.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionClimb - to cruise
Fuselage,bulkhead - fatigue
Maintenance,modification - not performedCompany/operator managementFactor
Maintenance,inspection - inadequateCompany maintenance personnelFactor
DecompressionDescent - emergency
Fuselage,bulkhead - rupturedCause
Emergency procedure - initiatedPilot in command
Descent - intentionalPilot in command

Analysis

While climbing thru 35,000 ft for a cruise altitude of 37,000 ft, the crew heard a loud 'thump' & the acft depressurized. As the crew descended to 11,000 ft, the cabin altitude climbed to 30,000 ft. the flt diverted to a nearby arpt & safely landed. Exam of the acft disclosed that repetitive pressurization cycles caused the initiation of a fatigue crack & the resultant rupture of a forward pressure bulkhead. Over 14 yrs earlier, Douglas issued service bulletins advising operators that leaks could occur in the fwd pressure bulkhead area because of metal fatigue. Douglas recommended that specific corrective action be taken which involved inspecting the area at 1,500 hour intervals or making permanent structural airframe modifications. Contrary to the majority of acft operators, united chose not to structurally modify this acft. Rather, it chose to perform recurring visual inspections for leaks in the suspect area. The acft's pressure bulkhead ruptured 1,367 hrs after it last inspection.

Aircraft

Registration
N1820U
Reported as
Mcdonnell Douglas DC-10-10
Category
Airplane
Serial number
46619
Airframe hours
50,708
Engine
GE CF 6-6, 42,500 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Operator
United Airlines
Registered owner
United Airlines
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · May 18, 1991 · 1,367 hours before
Departed
LAX · Los Angeles, CA
Destination
DEN · Denver, CO
Flight plan
IFR

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
56
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
20,000 total

Weather

Conditions
Visual (VMC) · Day
Visibility
50 statute miles
Lowest ceiling
None

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.