LAX95LA202

NTSB accident investigation · Bellanca 8KCAB · Mission Viejo, CA · June 5, 1995

Accident · Minor injuriesLimited investigationFinal report
Date
June 4, 1995, 17:20 local (Jun 5, 1995, 00:20 UTC)
Place
Mission Viejo, CA
Injuries
2 minor, 2 uninjured; on the ground: 2 minor
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N5540KBellanca 8KCAB
Weather
Visual (VMC) · Day
Status
Completed · report November 6, 1995
Report
Approved by Office Director
FAA report
19950604018079A
Case key
29109

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

the loss of engine power due to the failure of company maintenance personnel to correctly connect the throttle arm and throttle linkage during engine installation.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfManeuvering
Throttle/power lever,linkage - disconnectedCause
Maintenance,installation - improperCompany maintenance personnelCause
Forced landingEmergency landing
On ground/water collision with objectLanding - roll
Object - vehicle

Analysis

The certified flight instructor (CFI) and the student were doing aerobatics in a practice area when the engine lost power. The CFI declared an emergency, and landed on a paved road. During the ground roll, the airplane collided with an automobile. A FAA airworthiness inspector examined the aircraft and reported that the throttle linkage was disconnected from the carburetor throttle arm. The bolt was found in the throttle arm hole; however, the required castellated nut and a cotter pin were missing from the bolt. The aircraft maintenance records indicated that prior to may 16, 1995, the aircraft sustained a propeller strike and the engine was removed for disassembly and inspection. The engine was reinstalled in the aircraft 12 days, or 7 flight hours, prior to the accident.

Factual narrative

On June 4, 1995, at 1720 hours Pacific daylight time, a Bellanca 8KCAB, N5540K, lost engine power, landed on a highway, and collided with an automobile. The airplane was being operated by Orange County Flight Center, Santa Ana, California, as an aerobatic instructional flight. The local flight originated from the John Wayne-Orange County Airport, Santa Ana, California, at 1615 hours. The airplane was substantially damaged. The certified flight instructor (CFI) and certificated commercial pilot student were not injured. The two occupants of the automobile sustained minor injuries. Visual meteorological conditions prevailed at the time of the local flight.

According to the flight instructor, the airplane lost power while performing aerobatic maneuvers at 3,500 feet. The flight instructor initiated a forced landing on a paved road in Mission Viejo, California. During the landing ground roll, the airplane collided with an automobile driving on the road.

After recovery from the accident site, the airplane was checked by an airframe and powerplant mechanic. According to the mechanic, no discrepancies were found with the airframe. Examination of the engine compartment revealed that the throttle linkage was disconnected from the carburetor throttle arm. The bolt was found in the throttle arm hole; however, the required castellated nut and a cotter pin were missing from the bolt. A Federal Aviation Administration Airworthiness Safety Inspector from the Long Beach Flight Standards District Office, Long Beach, California, examined the aircraft and reported the same findings as the mechanic.

The aircraft maintenance records indicated that prior to May 16, 1995, the aircraft sustained a propeller strike and the engine was removed for disassembly and inspection. The engine was installed on May 22, 1995, following reassembly. The last annual inspection was performed on April 26, 1994.

Aircraft

Registration
N5540K
Reported as
Bellanca 8KCAB
Category
Airplane
Serial number
394-78
Airframe hours
3,296
Engine
Lycoming AE10-320-E1B, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
Orange County Flight Center
Registered owner
American Airplane Exchange Cor
Airworthiness certificate
Standard, Aerobatic
Last inspection
Continuous airworthiness · May 22, 1995 · 7 hours before
Departed
SNA · Santa Ana, CA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
26
Certificates
Flight instructor, Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Rear
Flight hours
1,383 total · 27 in this make and model · 1,237 as pilot in command · 314 in the last 90 days · 90 in the last 30 days · 6 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
260° at 8 knots
Visibility
4 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 55 °F
Altimeter
29.00 inHg
Observed at
SNA, 14 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.