MIA04LA062

NTSB accident investigation · Beech BE90 · Fort Lauderdale, FL · March 13, 2004

Accident · No injuriesLimited investigationFinal report
Date
March 13, 2004, 04:50 local (09:50 UTC)
Place
Fort Lauderdale, FL
Injuries
7 uninjured
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N11FLBeech BE90
Weather
Visual (VMC) · Dawn
Status
Completed · report September 13, 2005
Report
Approved by Office Director
Parties
FAA / Fort Lauderdale FSDO-17
FAA report
20040313007849A
Case key
58924

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The inadequate inspection of the landing gear system by company maintenance personnel resulting in a crack in the left main landing actuator mount going undetected and collapse of the left landing gear during landing roll when the actuator attachment failed.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionApproach
Landing gear,main gear attachment - cracked
Maintenance,inspection - inadequateCompany maintenance personnelCause
Landing gear,main gear attachment - failure
Gear collapsedLanding - roll

Analysis

The pilot stated, during the approach to the airport he selected the landing gear to the down position. He observed two green lights and the light for the left landing gear was off on the landing gear indication. He informed the tower of the situation and cycled the gear with no change to the indication. He advised the tower he would like to perform a fly-by to have a visual check of the landing gear. The tower approved the low approach. The pilot cycled the landing gear one more time and got three green lights on the landing gear indication. The tower informed the pilot the gear appeared to be down and in place. The pilot requested and received clearance to land on runway 13. The accident airplane landed and rolled approximately 2,000 feet on the runway before the left main landing gear collapsed. The FAA inspector who responded to the accident site stated, the left main gear assembly was found retracted and up into the engine nacelle. The lock down assembly was unlocked and undamaged. The left main landing gear torque link was broken and the left landing gear actuator gearbox assembly was detached from its mount box. The investigating FAA inspector stated, at the time of the accident the accident airplane had accumulated about 148 hours since its last maintenance inspections, on January 3, 2004. That inspection included checking the actuator support brackets for visible damage, wear, cracks, loose or missing rivets. An examination of the fractured left gear actuator support box structure brackets revealed a crack that circumscribes the lower hi-shear rivet holes of the outboard bracket. The operator of the accident airplane stated, during damage assessment, a structural failure of the left main landing gear actuator support box structure was discovered. They suspected the structure had at least one existing crack which allowed the actuator to "float" within the support structure not allowing complete spring compression from the actuator to engage the left main landing gear drag leg hooks.

Factual narrative

On March 13, 2004, about 0450 eastern daylight time, a Beech BE90, N11FL, registered to Core Investments Inc. and operated by Execstar Aviation, as a Title 14 CFR Part 135 on demand air taxi flight, experienced a collapse of the left main landing gear during the landing roll at Fort Lauderdale International Airport, Fort Lauderdale, Florida. Visual meteorological conditions prevailed and an instrument flight rule flight plan was filed. The commercial-rated pilot and the six passengers were not injured, and the airplane incurred substantial damage. The flight originated from Cancun International Airport, Cancun, Mexico, earlier that day, about 0100.

The pilot stated, during the approach to the airport he selected the landing gear handle to the down position. He observed two green lights and the light for the left landing gear was off on the landing gear indication. He reduced engine power and heard the landing gear warning horn and elected to abort the landing. He informed the tower of the situation and recycled the landing gear. The landing gear indication did not change. He advised the tower he would like to perform a fly-by to have a visual check of the gear. The tower advised the pilot to perform a low approach south of the tower to observe the landing gear position. The pilot cycled the landing gear one more time and got three green lights on the landing gear indication. The tower informed the pilot the gear appeared to be down and in place, and asked the pilot to state his intentions. The pilot than requested a landing clearance. At which time, the tower cleared the pilot to land on runway 13 and called Airport Rescue Fire Fighting to standby. The accident airplane landed on runway 13 and rolled approximately 2,000 feet on the runway before the left main landing gear collapsed.

The FAA inspector who responded to the accident site stated, the left main gear assembly was found retracted and up into the engine nacelle. The lock down assembly was unlocked and undamaged. The left main landing gear torque link was broken and the left landing gear actuator gearbox assembly was detached from its mount box. The left main landing gear gearbox drive shaft was disconnected from the universal joint and the connecting bolt was missing.

The investigating FAA inspector stated, at the time of the accident the accident airplane had accumulated about 148 hours since its last maintenance inspection, a Phase 3 of its Airplane Approved Inspection Program, on January 3, 2004. The Phase 3 inspection includes checking the actuator support brackets for visible damage, wear, cracks, and loose or missing rivets. An examination of the fractured left gear actuator support box structure brackets revealed a crack that circumscribes the lower hi-shear rivet holes of the outboard bracket.

The operator of the accident airplane discovered a structural failure of the left main landing gear actuator support box structure during assessment of the damage to the left wheel well area. They report that it is suspected the structure had at least one existing crack which allowed the actuator to "float" within the support structure not allowing complete spring compression from the actuator to engage the left main landing gear drag leg hooks.

Aircraft

Registration
N11FL
Reported as
Beech BE90
Category
Airplane
Serial number
LJ-301
Airframe hours
14,744.3
Engine
Pratt & Whitney PT6A-20, 550 horsepower, turbo prop
Damage
Substantial damage
Flight
Part 135
Operator
Execstar Aviation Inc
Registered owner
Core Investments Inc.
Airworthiness certificate
Standard, Normal
Last inspection
AAIP · January 1, 2004 · 164.1 hours before
Departed
MMUN · Cancun
Destination
KFLL · Fort Lauderdale, FL
Flight plan
IFR
Airport
FLL · Fort Lauderdale-Hollywood Intl, runway 13, 6,930 × 150 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
30
Injuries
None
Certificate
Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Last flight review
March 1, 2004
Seat
Left
Flight hours
3,900 total · 1,600 in this make and model · 3,000 as pilot in command · 44 in the last 90 days · 22 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Dawn
Wind
60° at 8 knots
Visibility
10 statute miles
Lowest ceiling
4,500 ft broken
Temperature
70 °F, dew point 63 °F
Altimeter
30.14 inHg
Observed at
KFLL

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.