MIA05LA086

NTSB accident investigation · Frank D. Amador Searey · Green Cove Spr, FL · April 4, 2005

Accident · Serious injuriesLimited investigationFinal report
Date
April 4, 2005, 14:40 local (18:40 UTC)
Place
Green Cove Spr, FL
Injuries
2 serious
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N43427Frank D. Amador Searey
Weather
Visual (VMC) · Day
Status
Completed · report September 13, 2005
Report
Approved by Office Director
Parties
FAA FSDO
FAA report
20050404006689A
Case key
61256

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The airplane builder's improper installation of the left rudder control cable, which resulted in the cable becoming jammed, a loss of directional control during takeoff, and the airplane departing the runway and impacting a tree.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - roll/run
Maintenance,installation - improperOwner/builderCause
Flt control syst,rudder control cable/rod - jammed
Loss of control - on ground/waterTakeoff - roll/run
Directional control - not possible
On ground/water collision with objectTakeoff - roll/run
Object - tree(s)

Analysis

The pilot stated that as he slowly added power to take off, and as the speed increased, it required more right rudder control input to bring the airplane back to the centerline of the runway. At about 45 mph he said he aborted the takeoff, far to the left of the centerline, and the airplane departed the runway and ultimately impacted a tree. According to an FAA inspector who responded to the accident, the airplane's rudder had jammed full to the left, and the pilot's left rudder control cable was found to have jammed between the upper seat rail structure tube, and the lower rudder foot rest rail structure tube. After the cable was released, full rudder travel was restored in both directions. The inspector further stated that when he examined how the rudder cables had been routed, it appeared to him that the rudder cable on the right side of the airplane had been routed with greater separation between it and the rails, when compared with the left cable, which had jammed.

Factual narrative

On April 4, 2005, about 1440 eastern daylight time, a Frank D. Amador Searey experimental amateur-built airplane, N43427, registered to and operated by a private individual, as a Title 14 CFR part 91 personal flight, veered off the runway and impacted a tree while attempting to take off at Haller Airpark, Green Cove Springs, Florida. Visual meteorological conditions prevailed, and no flight plan was filed. The airline transport-rated pilot and passenger received serious injuries, and the airplane incurred substantial damage. The flight originated in Green Cove Springs, the same day, about 1415.

A witness stated that he was working in his hangar and he heard the accident pilot make a radio communications transmission announcing his intent to take off. The witness further stated that he also heard power being increased on the accident airplane's engine, followed shortly thereafter by power being reduced. He said he turned to observe what was happening, and saw the airplane swerve to the left during the takeoff roll. It crossed the centerline and left side of the runway, transited the ditch, and impacted a tree before coming to rest. The witness said he immediately asked his wife to call 911, and he ran to the airplane to render assistance.

The pilot stated that after having been in the traffic pattern, he landed, he was preparing to take off again. He said he turned the airplane 180 degrees on the runway to back taxi for takeoff, and during the turns, the flight controls seemed normal. As he slowly added power to take off, and as the speed increased, he said it required more right rudder control input to bring the airplane back to the centerline of the runway. At about 45 mph he said he aborted the takeoff, far to the left of the centerline, and the airplane departed the runway, hit a drainage grating, transited a ditch, ascended a slight grade, and impacted a tree.

According to an FAA inspector who responded to the accident, the airplane's rudder had jammed full to the left, and the pilot's left rudder control cable was found to have jammed between the upper seat rail structure tube, and the lower rudder foot rest rail structure tube. After the cable was released, full rudder travel was restored in both directions. The inspector further stated that when he examined how the rudder cables had been routed, it appeared to him that the rudder cable on the right side of the airplane had been routed with greater separation between it and the rails, when compared with the left cable, which had jammed.

Aircraft

Registration
N43427
Reported as
Frank D. Amador Searey
Category
Airplane, amateur-built
Serial number
MBDA2005
Airframe hours
53
Engine
Rotax 912, 85 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Donny Amador
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Annual · January 1, 2005 · 53 hours before
Departed
7FL4 · Green Coast Spr, FL
Airport
7FL4 · Haller Airpark, runway 000, grass/turf

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
68
Injuries
Serious
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Seat
Left
Flight hours
20,100 total · 10 in this make and model · 15,000 as pilot in command · 10 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
80° at 7 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
73 °F, dew point 36 °F
Altimeter
30.12 inHg
Observed at
SGJ

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.