MIA90LA134

NTSB accident investigation · Ayres S2R-600 · Vero Beach, FL · May 26, 1990

Accident · Minor injuriesLimited investigationFinal report
Date
May 26, 1990, 09:30 local (13:30 UTC)
Place
Vero Beach, FL
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N40145Ayres S2R-600
Weather
Visual (VMC) · Day
Status
Completed · report February 12, 1993
Report
Approved by Office Director
FAA report
19900526017569A
Case key
32666

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The operation of the airplane with an unairworthy propeller by the operator.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering - aerial application
Propeller system/accessories,pitch change mech - fatigueCause
Maintenance,overhaul - disregardedCompany/operator managementCause
Propeller system/accessories,pitch change mech - failure,partial
Operation with known deficiencies in equipment - continuedCompany/operator managementCause
Forced landingDescent - emergency
In flight collision with objectDescent - emergency
Object - tree(s)
Unsuitable terrain or takeoff/landing/taxi area - encounteredPilot in command

Analysis

The plt stated that while maneuvering, he felt a severe vibration. He dumped the chemical & during the forced landing, collided with trees before coming to rest. Exam of the acft revealed that the no. 2 prop blade counterweight bearing shaft failed due to fatigue. According to the metallurgist, the fatigue was due to bending stress which was caused by excessive clearance between the shaft & the bushed hole it was positioned in. This allowed centrifugal force to position the blade to high pitch, resulting in unequal thrust. The prop was overhauled in 1987 but the total time since that time could not be determined. The prop was repaired about 10 weeks prior to the accident but had only accumulated 3.4 hrs since the repair. According to the prop overhaul facility general mgr, the prop was returned to the operator after the accident but the approved for service line on the work order was not signed. According to the chief inspector of the repair facility, further insp was necessary to determine if the prop was airworthy.

Aircraft

Registration
N40145
Reported as
Ayres S2R-600
Category
Airplane
Serial number
2558R
Airframe hours
4,006
Engine
P&W R1340, 600 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Sunniland Aircraft Sales, Inc.
Registered owner
Sunniland Aircraft Sales, Inc
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · May 11, 1990 · 4 hours before

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
56
Certificate
Commercial
Airplane ratings
Single-engine land, Multi-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Center
Flight hours
7,000 total · 3,000 in this make and model · 6,700 as pilot in command · 150 in the last 90 days · 50 in the last 30 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
120° at 16 knots
Visibility
7 statute miles
Lowest ceiling
3,000 ft broken
Temperature
82 °F, dew point 72 °F
Altimeter
29.00 inHg
Observed at
VRB, 10 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.