MIA94LA103

NTSB accident investigation · Cessna 172RG · Boca Raton, FL · March 26, 1994

Accident · No injuriesLimited investigationFinal report
Date
March 26, 1994, 12:15 local (17:15 UTC)
Place
Boca Raton, FL
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N9781BCessna 172RG
Weather
Visual (VMC) · Day
Status
Completed · report November 18, 1994
Report
Approved by Office Director
FAA report
19940326006719A
Case key
37513

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of the aircraft operator to comply with engine manufacturers service bulletins which resulted in improper inspection of exhaust valves and subsequent sticking of the no. 4 exhaust valve.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(partial) - mech failure/malfTakeoff - initial climb
Maintenance,service bulletin/letter - not performedCompany maintenance personnelCause
Engine assembly,valve,exhaust - seizedCause
Engine assembly,push rod - bentCause
Forced landingDescent - emergency
On ground/water collision with objectLanding - flare/touchdown
Object - tree(s)

Analysis

The aircraft's engine lost partial power during climb after takeoff. The aircraft would not maintain altitude and a forced landing was made in a wooded area. Postcrash examination of the engine indicated the No. 4 exhaust valve had stuck and the exhaust valve pushrod was bent. No other engine malfunctions were noted. Textron Lycoming Engines issued mandatory service bulletin 388B on May 13, 1992, requiring the testing of the exhaust valve clearances each 400 flight hours on aircraft. The logbook records for N9781B did not have any entries showing compliance with service bulletin 388B.

Factual narrative

On March 26, 1994, about 1215 eastern standard time, a Cesnna 172RG, N9781B, registered to ATE of Florida, Inc., landed in a wooded area following partial loss of engine power shortly after takeoff from Boca Raton Airport, Boca Raton, Florida, while on a 14 CFR Part 91 instructional flight. Visual meteorological conditions prevailed at the time and no flight plan was filed. The aircraft received substantial damage and the commercial-rated flight instructor and private-rated dual student were not injured. The flight originated at Fort Lauderdale, Florida, on March 26, 1994, about 1120.

The flight instructor stated that the aircraft's engine lost partial power during climb after takeoff. They were unable to maintain altitude and a forced landing was made in a wooded area.

After the accident maintenance personnel from the operator and a FAA inspector found the exhaust valve in the No. 4 cylinder had stuck and the push rod was bent. No other malfunctions in the engine were noted.

Textron Lycoming Engines issued mandatory service bulletin 388B on May 13, 1992. This bulletin outlined a "procedure to determine exhaust valve and guide condition" and is "to insure positive and trouble free valve train operation." This bulletin required compliance each 400 hours of engine operation. Logbook records indicated the engine had accumulated 1,030 hours of operation since major overhaul and no entries to indicate service bulletin 388B had been complied with.

Aircraft

Registration
N9781B
Reported as
Cessna 172RG
Category
Airplane
Serial number
172RG1032
Airframe hours
5,290
Engine
Lycoming O-360-FIA6, 180 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Registered owner
Ate Of Florida, Inc.
Airworthiness certificate
Standard, Normal
Last inspection
AAIP · March 21, 1994 · 9 hours before
Airport
BCT · Boca Raton

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
23
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--no waivers/lim.
Seat
Right
Flight hours
645 total · 132 in this make and model · 570 as pilot in command · 202 in the last 90 days · 54 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
90° at 10 knots
Visibility
7 statute miles
Lowest ceiling
None
Temperature
84 °F, dew point 70 °F
Altimeter
30.00 inHg
Observed at
FXE, 10 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.