NYC02LA070

NTSB accident investigation · Cessna 172P · Coatesville, PA · March 2, 2002

Accident · No injuriesLimited investigationFinal report
Date
March 2, 2002, 11:40 local (16:40 UTC)
Place
Coatesville, PA
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N65021Cessna 172P
Weather
Visual (VMC) · Day
Status
Completed · report June 25, 2003
Report
Approved by Office Director
Parties
FAA
FAA report
20020302004689A
Case key
54347

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The student pilot's loss of aircraft control which resulted in a hard landing, and the CFI's delayed remedial action. Factors related to the accident were the fatigue cracks which initiated at the attachment hole on the landing gear strut, and the crosswind conditions.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Hard landingLanding - flare/touchdown
Aircraft control - not maintainedPilot in commandCause
Landing gear,main gear strut - fatigueFactor
Remedial action - delayedPilot in command(cfi)Cause
Weather condition - crosswindFactor
Loss of control - on ground/waterLanding - roll
Gear collapsedLanding - roll

Analysis

While the student pilot was landing on runway 11, about 5 feet above the runway, a gust of wind was encountered, which lifted the right wing. The left main landing gear touched down and the gear spring twisted. The airplane began to drift to the left, and after the CFI "gave the student a second or two to recover from this position," he took the controls. Continuing to veer, the airplane departed the left side of the runway, where the left main landing gear collapsed. The airplane came to rest in a grass area. The left main landing gear spring was retained for further examination. According to the manufacturers technical report of the examination, the tubular spring for the left main landing gear fractured at the inboard end. The inboard end of the spring contained a longitudinal oriented fracture that intersected a fastener hole. The fracture face contained chevron marks typical of an overstress fracture that pointed back to the hole, indicating that the fracture emanated from the fastener hole. No evidence of corrosion was noted on the fracture region. Further examination revealed that the fastener hole contained machining marks and fretting. Review of the airplane's maintenance records revealed that the landing gear struts were removed from the fuselage, and floats were installed, in 1992. After about 2,158 hours of service, the floats were removed, and the original landing gear struts were re-installed. The airplane had accumulated about 3,598 hours of total service. The CFI reported that the winds at the airport, about the time of the accident, were from 180 degrees at 8 knots, gusting to 17 knots.

Factual narrative

On March 2, 2002, about 1140 eastern standard time, a Cessna 172P, N65021, was substantially damaged while landing at the Chester County Airport, Coatesville, Pennsylvania. The certified flight instructor (CFI) and student pilot were not injured. Visual meteorological conditions prevailed and no flight plan was filed for the instructional flight conducted under 14 CFR Part 91.

According to the CFI, the student was landing on runway 11, a 5,400-foot long, 100-foot wide, asphalt runway. About 5 feet above the runway, a gust of wind was encountered, which lifted the right wing. The left main landing gear touched down, and the gear spring twisted. The airplane began to drift to the left, and after the CFI "gave the student a second or two to recover from this position," he took the controls. Continuing to veer, the airplane departed the left side of the runway, where the left main landing gear collapsed. The airplane came to rest in a grass area.

The left main landing gear spring was retained for further examination at the Cessna Aircraft Company Materials Laboratory.

According to the manufacturer's technical report of the examination, the tubular spring for the left main landing gear fractured at the inboard end. The inboard end of the spring contained a longitudinal oriented fracture that intersected a fastener hole. The fracture face contained chevron marks typical of an overstress fracture that pointed back to the hole, indicating that the fracture emanated from the fastener hole. The overstress fracture region extended for about 3.5 inches from the hole. No evidence of corrosion was noted on the fracture region. Further examination of the fastener hole revealed that it contained machining marks and fretting. The composition and hardness of the material use to produce the spring were within manufacturer specifications.

Review of the airplane's maintenance records revealed that the landing gear struts were removed from the fuselage, and floats were installed, in 1992. After about 2,158 hours of service, the floats were removed, and the original landing gear struts were re-installed. The airplane had accumulated about 3,598 hours of total service.

The winds recorded at a nearby airport, at 1154, were from 150 degrees at 10 knots. The CFI reported that the winds at 40N, about the time of the accident, were from 180 degrees at 8 knots, gusting to 17 knots.

Aircraft

Registration
N65021
Reported as
Cessna 172P
Category
Airplane
Serial number
17275670
Airframe hours
3,577
Engine
Lycoming O-329-D2J, 160 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Registered owner
David Marvin
Airworthiness certificate
Standard, Normal
Last inspection
Annual · February 15, 2002 · 20 hours before
Departed
N99 · West Chester, PA
Destination
40N · Cotesville, PA
Airport
40N · Chester County, runway 11, 5,400 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Flight instructor
Age
26
Injuries
None
Certificates
Commercial, Flight instructor
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Last flight review
September 29, 2001
Seat
Right
Flight hours
2,546 total · 600 in this make and model · 2,425 as pilot in command · 150 in the last 90 days · 50 in the last 30 days · 4 in the last 24 hours
Role
Student pilot
Age
58
Injuries
None
Certificate
Student
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
35 total · 35 in this make and model · 15 in the last 90 days · 5 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
150° at 10 knots
Visibility
10 statute miles
Lowest ceiling
20,000 ft overcast
Temperature
50 °F, dew point 27 °F
Altimeter
30.53 inHg
Observed at
PHL, 30 nm away

Docket · 5

The files NTSB released with the investigation on May 15, 2003, on NTSB’s docket system: statements, records, photos and specialists’ reports. 2.9 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.