NYC02LA184

NTSB accident investigation · Graham Mini-500 · Renfrew, PA · September 7, 2002

Accident · FatalLimited investigationFinal report
Date
September 7, 2002, 14:00 local (18:00 UTC)
Place
Renfrew, PA
Injuries
1 fatal
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N373TGGraham Mini-500
Weather
Visual (VMC) · Day
Status
Completed · report July 23, 2003
Report
Approved by Office Director
Parties
FAA\FSDO
FAA report
20020907026789A
Case key
55645

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Failure of the main transmission.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionCruise
Rotor drive system,main gearbox/transmission - failureCause
Loss of control - in flightDescent - uncontrolled
In flight collision with terrain/waterDescent - uncontrolled
Terrain condition - grass

Analysis

The amateur built helicopter was reported missing, and then located the following day. No information regarding the en route portion of the flight was available. No witnesses reported seeing the accident, and the pilot was not in radio contact with any air traffic control facilities, or automated flight service stations. The helicopter had a total of 25.6 hours of operation since construction. Examination of the wreckage revealed minor damage to both main rotor blades. Flight control continuity was confirmed from the cockpit to the main rotor and tailrotor. The transmission chip detector had metal fragments on it, the transmission oil contained suspended metal particles, and small pieces of metal were retrieved, with a magnet, from within the transmission. Examination of the engine revealed no preimpact failures or malfunctions.

Factual narrative

On September 7, 2002, about 1400 eastern daylight time, a Mini-500 homebuilt helicopter, N373TG, was substantially damaged when it impacted terrain near Renfrew, Pennsylvania. The certificated private pilot was fatally injured. Visual meteorological conditions prevailed for the personal flight that departed the Butler Farm Show Airport (3G9), Butler, Pennsylvania, destined for the Zelienople Municipal Airport (8G7), Zelienople, Pennsylvania. A flight plan was not filed, and the flight was conducted under 14 CFR Part 91.

The helicopter was reported missing on September 7, 2002, and was located on September 8, 2002. No information regarding the en route portion of the flight was available. No witnesses reported seeing the accident, and the pilot was not in radio contact with any air traffic control facilities, or automated flight service stations. The accident time was approximated by using the time of departure, the distance from the departure airport to the accident site, and the amount of fuel estimated to be at the accident site.

The pilot held a private pilot certificate with an airplane single engine land rating, and a helicopter rating. On his last Federal Aviation Administration (FAA) third-class medical certificate, which was dated June 7, 2001, he reported a total flight experience of 520 hours. The pilot's logbook was not located at the accident site and follow on attempts to find it were unsuccessful.

According to an FAA inspector, the helicopter had a total of 25.6 hours of operation since construction. Examination of the wreckage revealed minor damage to both main rotor blades. The No. 1 tailrotor blade was bent and broken mid span, and opposite the direction of rotation. The No. 2 tailrotor blade displayed minor impact damage. Flight control continuity was confirmed from the cockpit to the main rotor and tailrotor. The transmission chip detector was removed, and metal fragments were observed. The transmission oil contained suspended metal particles, and small pieces of metal were retrieved, with a magnet, from within the transmission. Examination of the engine revealed no preimpact failures or malfunctions. The only entry in the maintenance records was date April 4, 1998, and was for certification.

An autopsy was performed on the pilot at the Butler Memorial Hospital, Butler, Pennsylvania, on September 8, 2002. The FAA Toxicology and Accident Research Laboratory in Oklahoma City, Oklahoma, performed a toxicological test on the pilot on October 15, 2002.

A weather observation was taken about 10 minutes before the accident at the Beaver County Airport (BVI), Beaver Falls, Pennsylvania, which was located approximately 21 miles to the west of the accident site. According to the observation, the wind was 360 degrees at 8 knots, visibility was 10 miles, ceiling was 4,000 feet broken, temperature was 73 degrees Fahrenheit, dew point was 50 degrees Fahrenheit, and the altimeter setting was 30.23 inches of mercury.

According to FAA Advisory Circular AC 20-27D, Certification and Operation of Amateur-Built Aircraft, "the amateur-built program was designed to permit person(s) to build an aircraft solely for educational or recreational purposes. The FAA has always permitted amateur builders freedom to select their own designs. The FAA does not formally approve these designs since it is not practicable to develop design standards for the multitude of unique design configurations generated by kit manufacturers and amateur builders." It also stated, "Since 1983, FAA inspections of amateur-built aircraft have been limited to ensuring the use of acceptable workmanship methods, techniques, practices, and issuing operating limitations necessary to protect persons and property not involved in this activity."

Aircraft

Registration
N373TG
Reported as
Graham Mini-500
Category
Helicopter, amateur-built
Serial number
373
Airframe hours
25.6
Engine
Rotax 582, 67 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Thomas Graham
Airworthiness certificate
Special, Experimental (Special)
Departed
3GN · Butler, PA
Destination
8G7 · Zelienople, PA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
51
Injuries
Fatal
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Right
Toxicology
Performed
Flight hours
520 total

Weather

Conditions
Visual (VMC) · Day
Wind
360° at 8 knots
Visibility
10 statute miles
Lowest ceiling
4,000 ft broken
Temperature
73 °F, dew point 50 °F
Altimeter
30.22 inHg
Observed at
BVI, 21 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.