NYC05IA029

NTSB incident investigation · Fairchild-Heliporter Pilatus PC6/B2-H2 · Cross Keys, NJ · December 4, 2004

Incident · No injuriesIncident investigationFinal report
Date
December 4, 2004, 11:45 local (16:45 UTC)
Place
Cross Keys, NJ
Injuries
9 uninjured
Damage
Minor damage
Phase of flight
Enroute
Aircraft
N7391UFairchild-Heliporter Pilatus PC6/B2-H2
Weather
Visual (VMC) · Day
Status
Completed · report October 27, 2005
Report
Approved by Office Director
Parties
FAA FSDO-17
Case key
60714

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

A total failure of the left elevator attachment point for undetermined reasons.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionClimb
Flight control,elevator attachment - failure,totalCause

Analysis

About 5 minutes after takeoff, the left elevator partially separated, and fluttered for about 15-20 seconds. During that time, the pilot had difficulty controlling the airplane. The left elevator then completely separated, and the pilot regained control of the airplane. After regaining control, the pilot performed an uneventful landing. Examination of the airplane revealed that the left elevator separated about the mid-point of the horizontal stabilizer. The left elevator was attached to a bellcrank, secured by two 3/8-inch bolts. The bolts and elevator were not recovered.

Factual narrative

On December 4, 2004, about 1145 eastern standard time, a Fairchild-Heliporter Pilatus PC6/B2-H2, N7391U, sustained minor damage during climb from Cross Keys Airport (17N), Cross Keys, New Jersey. The certificated commercial pilot and eight passengers were not injured. Visual meteorological conditions prevailed, and no flight plan was filed for the local commercial skydive flight conducted under 14 CFR Part 91.

The pilot stated that the airplane departed on runway 27, with eight skydivers. About 5 minutes after takeoff, the left elevator partially separated, and fluttered for about 15-20 seconds. During that time, the pilot had difficulty controlling the airplane. The left elevator then completely separated, and the pilot regained control of the airplane. The pilot flew over the airport, and instructed the skydivers to jump. After the skydivers were out of the airplane, the pilot performed an uneventful landing on runway 27.

Examination of the airplane by a Federal Aviation Administration (FAA) inspector revealed that the left elevator separated about the mid-point of the horizontal stabilizer. The left elevator was attached to a bellcrank, secured by two 3/8-inch bolts. The bolts and elevator were not recovered.

The airplane had been operated about 20 hours since its last 100-hour inspection, which was completed on October 8, 2004.

A review of the FAA Service Difficulty Report database did not reveal any prior similar events with the make and model airplane. However, after the incident, the pilot filed a Service Difficulty Report.

Aircraft

Registration
N7391U
Reported as
Fairchild-Heliporter Pilatus PC6/B2-H2
Category
Airplane
Serial number
2028
Airframe hours
15,954
Engine
Pratt & Whitney PT6A-27, 680 horsepower, turbo prop
Damage
Minor damage
Flight
Other work use · Part 91
Operator
Freefall Adventures
Registered owner
Aire Express LLC.
Airworthiness certificate
Standard, Normal
Last inspection
100 hour · October 1, 2004 · 20 hours before
Departed
17N · Cross Keys, NJ
Airport
17N · Cross Keys Airport, runway 27, 3,500 × 50 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
59
Injuries
None
Certificate
Commercial
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 2, With waivers/limitations
Seat
Left
Flight hours
5,900 total · 300 in this make and model · 5,750 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
230° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
41 °F, dew point 21 °F
Altimeter
30.07 inHg
Observed at
PHL, 13 nm away