NYC06CA218

NTSB accident investigation · Bellanca 7GCAA · Farmingdale, NC · September 4, 2006

Accident · No injuriesData collectionFinal report
Date
September 4, 2006, 10:45 local (14:45 UTC)
Place
Farmingdale, NC
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N5501ABellanca 7GCAA
Weather
Visual (VMC) · Day
Status
Completed · report December 28, 2006
Report
Approved by Office Director
Parties
Teterboro, NJ
FAA report
20060904022589A
Case key
64481

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

An inadequate annual inspection of the airplane, which resulted in a total failure of the elevator cable during flight, and subsequent uncontrolled descent into terrain.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering
Flt control syst,elevator control cable/rod - failure,total
Maintenance,annual inspection - inadequateOther maintenance personnelCause
Forced landingDescent - uncontrolled
In flight collision with terrain/waterDescent - uncontrolled
Terrain condition - ground

Analysis

During a banner pick-up, about 400 feet agl, the elevator cable separated. The airplane then pitched down and impacted a field. Examination of the airplane revealed rust and corrosion on an approximate 2-foot section of the failed elevator cable. The rust and corrosion were consistent with exposure to moisture over a period of time. Review of aircraft maintenance records revealed that the last annual inspection was completed about 10 months prior to the accident. The airplane had accumulated about 5,172 total hours of operation at the last annual inspection, and about 120 hours of operation since the inspection. The maintenance records noted that the cables were lubricated, but there was no record of rust or corrosion being detected.

Factual narrative

The pilot was conducting banner-tow operations in a 1978 Bellanca 7GCAA. During a banner pick-up, about 400 feet agl, the pilot heard a "snap." At that time, both control sticks lost elevator control, and the airplane initially pitched nose up. The airplane then pitched about 20 degrees nose down. The pilot attempted to correct the descent with elevator trim and engine power, but the airplane impacted a field. Examination of the airplane by a Federal Aviation Administration (FAA) inspector revealed that the elevator cable had separated. Further examination revealed rust and corrosion on an approximate 2-foot section of the failed elevator cable. The rust and corrosion was consistent with exposure to moisture over a period of time. Review of aircraft maintenance records revealed that the last annual inspection was completed on November 13, 2005, about 10 months prior to the accident. The airplane had accumulated about 5,172 total hours of operation at the last annual inspection, and about 120 hours of operation since the inspection. The maintenance records noted that the cables were lubricated, but there was no record of rust and corrosion being detected.

Aircraft

Registration
N5501A
Reported as
Bellanca 7GCAA
Category
Airplane
Serial number
360-78
Engine
Lycoming O-320, reciprocating
Damage
Substantial damage
Flight
Banner tow · Part 91
Operator
Obrien Aviation
Registered owner
Aimada Aircraft Sales Inc.
Airworthiness certificate
Special, Restricted (Special)
Departed
BLM · Farmingdale, NC
Airport
BLM · Monmouth Executive Airport, runway 32, 7,300 × 10 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
21
Injuries
None
Certificates
Commercial, Flight instructor
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1
Flight hours
330 total · 50 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
300° at 10 knots, gusting 14
Visibility
10 statute miles
Lowest ceiling
None
Temperature
72 °F, dew point 50 °F
Altimeter
30.10 inHg
Observed at
BLM

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.