NYC83FU009

NTSB accident investigation · American Aerolights Eagle XL · Mayville, NY · August 6, 1983

Accident · FatalFinal report
Date
August 5, 1983, 20:30 local (Aug 6, 1983, 00:30 UTC)
Place
Mayville, NY
Injuries
1 fatal
Damage
Destroyed
Phase of flight
Enroute
Aircraft
UNREGAmerican Aerolights Eagle XL
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Case key
35132

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionCruise - normal
Reduction gear assy - otherCause
Maintenance,installation - improperOther maintenance personnelCause
Acft/equip,inadequate designProduction/design personnelCause
Reduction gear assy - failure,totalCause
Reduction gear assy - disconnectedFactor
Propeller system/accessories - vibrationFactor
Wing - failure,partialFactor
Loss of control - in flightCruise
In flight collision with terrain/waterDescent - uncontrolled

Analysis

According to witnesses, the ultralight was in level flt at aprx 150 to 200 ft AGL when they heard a loud bang. Shortly thereafter, the eng noise ceased & the vehicle entered a spiraling descent & crashed. A rip in the wing center section was seen prior to impact. An exam revealed that the large reduction assembly, drive pulley had separated from the drive shaft. 2 of 4 connecting bolts were found fractured & the other 2 had separated without fracturing. There was evidence of looseness & fretting prior to the bolt failures. Red paint had transferred from the prop tips to the wing struts. Theprop tips had separated & the wing fabric had torn at the wing roots on each side of the center section. The failed & missing bolts had been installed during a drive shaft pulley adapter hub retrofit, aprx 3 flt hrs prior to the accident,before the plt purchased the ultralight from a previous owner. No washers, torque values or safetying requirements were specified for the bolts in the retrofit instructions & the bolts had not been safety wired.

Aircraft

Registration
UNREG
Reported as
American Aerolights Eagle XL
Category
Ultralight, amateur-built
Serial number
20029
Engine
Cuyuna 430R, 30 horsepower, reciprocating
Damage
Destroyed
Flight
Personal · Part 103
Registered owner
William Phillips II
Departed
D79 · Mayville, NY
Airport
D79 · Dart

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
41
Airplane ratings
Single-engine land
Medical
Unknown
Seat
Front
Toxicology
Performed
Flight hours
10 total · 1 in this make and model · 1 as pilot in command · 1 in the last 90 days · 1 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
40° at 4 knots
Visibility
3 statute miles
Lowest ceiling
None
Temperature
77 °F, dew point 70 °F
Altimeter
30.00 inHg
Observed at
BUF, 53 nm away