NYC91FA125

NTSB accident investigation · Boeing 727-100QC · Windsor Locks, CT · May 3, 1991

Accident · No injuriesField investigationFinal report
Date
May 3, 1991, 05:53 local (09:53 UTC)
Place
Windsor Locks, CT
Injuries
3 uninjured
Damage
Destroyed
Phase of flight
Takeoff
Aircraft
N425EXBoeing 727-100QC
Weather
Visual (VMC) · Dawn
Status
Completed · report March 31, 1993
Report
Approved by Office Director
Safety recommendations
Yes
FAA report
19910503013979A
Case key
36792

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A catastrophic and uncontained failure of the no.3 engine which resulted in a fuel fed fire.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - roll/run
1 engine - failure,totalCause
Compressor assembly,rotor disc - failure,totalCause
FireTakeoff - aborted
Fuel system,line - penetrated
Fluid,fuel - leak

Analysis

N425EX was on the takeoff roll when the flightcrew experienced a 'thump' that resounded through the airplane. They also observed erratic engine indications from the no.3 engine. The captain aborted the takeoff and stopped the airplane on the runway. The fire warning system activated on the no.3 engine after the airplane came to rest. The crew attempted to extinguish the fire with the airplane's fire extinguishing system; however, they were unsuccessful. The post accident examination of the no.3 engine revealed the high pressure compressor disk had failed due to a fatigue crack that originated from a corrosion pit. The shrapnel from the disk penetrated the engine nacelle and severed the main fuel line for the engine. The fuel ignited and burned into the fuselage, igniting the 12,600 lbs of cargo (U.S. Mail).

Aircraft

Registration
N425EX
Reported as
Boeing 727-100QC
Category
Airplane
Serial number
19095
Airframe hours
46,981
Engine
P&W JT8D-7B, 15,000 lbs thrust, turbo jet
Damage
Destroyed
Fire
On-Ground
Flight
Part 121
Operator
Ryan International Airlines
Registered owner
First Security Bank Of Utah
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · March 18, 1991 · 151 hours before
Destination
BOS · Boston, MA
Flight plan
IFR
Airport
BDL · Bradley International, runway 33, 6,846 × 200 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
56
Certificates
Airline transport, Flight instructor, Commercial, Flight engineer
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Toxicology
Performed
Flight hours
8,500 total · 3,600 in this make and model

Weather

Conditions
Visual (VMC) · Dawn
Wind
320° at 9 knots
Visibility
25 statute miles
Lowest ceiling
7,500 ft broken
Temperature
46 °F, dew point 30 °F
Altimeter
29.00 inHg
Observed at
BDL, 1 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.