NYC92IA035

NTSB incident investigation · Saab-Fairchild SF-340A · Buffalo, NY · November 21, 1991

Incident · No injuriesIncident investigationFinal report
Date
November 21, 1991, 16:09 local (21:09 UTC)
Place
Buffalo, NY
Injuries
29 uninjured
Damage
Minor damage
Phase of flight
Enroute
Aircraft
N146CASaab-Fairchild SF-340A
Weather
Visual (VMC) · Day
Status
Completed · report August 13, 1993
Report
Approved by Office Director
Safety recommendations
Yes
FAA report
19911121055439I
Case key
37079

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

A fatigue fracture on the propeller shaft, that originated at a subsurface slag inclusion, which remained in the material used to manufacture the shaft.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionDescent - normal
Reduction gear assy,propeller shaft - fatigueCause
Inadequate quality controlManufacturerCause
Reduction gear assy,propeller shaft - failure,totalCause

Analysis

The flight crew detected vibration coming from the right propeller and made a decision to shut the engine down. During the shutdown process the propeller separated from the airplane. Examination of both portions of the failed propeller shaft revealed the shaft failed due to fatigue. Metallurgical examination found a slag inclusion just below the fracture surface. This defect occurred during the melting of the original ingot.

Aircraft

Registration
N146CA
Reported as
Saab-Fairchild SF-340A
Category
Airplane
Serial number
340A-146
Airframe hours
6,698
Engine
GE CT7-5A2, 1,735 horsepower, turbo prop
Damage
Minor damage
Flight
Part 135
Operator
Com Air Inc.
Registered owner
Wilmington Trust Company
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · November 15, 1991 · 40 hours before
Departed
CVG · Cincinnati, OH
Destination
YYZ · Toronto
Flight plan
IFR

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
38
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
10,000 total · 3,000 in this make and model · 7,500 as pilot in command · 140 in the last 90 days · 80 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
120° at 6 knots
Visibility
20 statute miles
Lowest ceiling
2,100 ft broken
Temperature
46 °F, dew point 41 °F
Observed at
BUF, 26 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.