NYC94LA170

NTSB accident investigation · Eagle DW-1 · Houlton, ME · September 7, 1994

Accident · No injuriesLimited investigationFinal report
Date
September 7, 1994, 06:00 local (10:00 UTC)
Place
Houlton, ME
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N8810ZEagle DW-1
Weather
Visual (VMC) · Dawn
Status
Completed · report October 13, 1995
Report
Approved by Office Director
FAA report
19940907048409A
Case key
38825

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Inadequate maintenance inspection which failed to detect internal corrosion of the magneto, resulting in ignition arcing and the loss of engine power.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfManeuvering - aerial application
Ignition system,magneto - corrodedFactor
Maintenance - inadequateCause
Ignition system,magneto - arcingFactor
Forced landingDescent - emergency
On ground/water collision with objectLanding - flare/touchdown
Object - tree(s)
Nose overLanding

Analysis

The pilot had started the initial pass over a field, and was about to start aerial application, when the engine lost power. According to the pilot's statement, the 'plane started to shake, sputter and backfire.' The pilot tried to land at the airport, but was unable to reach the runway. The pilot elected to land on interstate highway 95. During the landing the right wing struck a tree and the airplane then hit a guard rail and flipped over. An engine test run revealed that the engine could not sustain a continuous run. Black smoke was observed coming from the exhaust pipes and the engine was 'kicking backwards.' Magneto timing was checked, and found to be 'approximately 27 degrees before top dead center.' The magneto timing was adjusted, and again the engine could not sustain a run. The magneto was replaced and the engine ran successfully. Further examination of the magneto (bendix D6LN-3000, p/n 10-682560-13), revealed corrosion was present inside the housing, and on the rotating magnet (right side) and the points were arcing.

Factual narrative

On September 7, 1994, at 0600 eastern daylight time, an Eagle DW-1 (crop duster), N8810Z, registered to and piloted by Duane E. Mahue, sustained substantial damage during a forced landing near, Houlton, Maine . The pilot was not injured. Visual meteorological conditions prevailed, and no flight plan was filed. The departure point was Houlton. The local flight was operated under 14 CFR Part 133.

The pilot had started the initial pass over a field, and was about to start aerial application, when the engine lost power. According to the pilot's statement, the "plane started to shake, sputter and backfire." The pilot tried to land at the airport, but was unable to reach the runway. The pilot elected to land on Interstate Highway 95, the right wing struck a tree, the airplane hit a guard rail, and flipped over.

The engine was removed from the airframe, and shipped to Williamsport, Pennsylvania, at the request of the NTSB. An engine test run was conducted under the supervision of the FAA, at Lycoming's facilities, Williamsport, Pennsylvania, on November 15, 1994.

The engine was mounted on a test stand and a start was attempted. According to the test run report submitted by Lycoming, the engine tried to start, but "would not continue to run." Black smoke was observed coming from the exhaust pipes and the engine was "kicking backwards." Magneto timing was checked, and found to be "approximately 27 degrees before top dead center." The magneto timing was adjusted, and again the engine could not sustain a run. The magneto was replaced, and the engine ran successfully.

Disassemble of the Bendix (dual) magneto, Model D6LN-3000, P/N 10-682560-13, S/N-6197, revealed that a piece of metal was found logged under the impulse spring cover. The piece of metal was removed, the impulse coupling was reassembled. After reassembly the investigation revealed that the, "impulse was still very hard to turn."

Detailed examination of the magneto revealed that corrosion was present in the magneto housing, and on the rotating magnet (right side). The points were arcing, and the arcing was sufficient enough to cause a partial power loss.

Aircraft

Registration
N8810Z
Reported as
Eagle DW-1
Category
Airplane
Serial number
DW1-006682
Airframe hours
2,264
Engine
Lycoming IO-540-M1B5, 300 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Registered owner
Duane Maheu
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · May 12, 1994 · 232 hours before
Departed
HUL · Houlton, ME

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
54
Certificate
Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--no waivers/lim.
Seat
Center
Flight hours
10,000 total · 2,200 in this make and model · 10,000 as pilot in command · 150 in the last 90 days · 50 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Dawn
Wind
Calm
Visibility
25 statute miles
Temperature
45 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.