SEA94LA171

NTSB accident investigation · Robinson R-22M · Portland, OR · July 7, 1994

Accident · No injuriesLimited investigationFinal report
Date
July 7, 1994, 11:25 local (18:25 UTC)
Place
Portland, OR
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N42WCRobinson R-22M
Weather
Visual (VMC) · Day
Status
Completed · report December 2, 1994
Report
Approved by Office Director
FAA report
19940707017769A
Case key
41968

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Tail rotor gearbox failure due to inadequate assembly and inspection procedures by the manufacturer.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of control - in flightManeuvering
Rotor drive system,tail rotor gearbox(90 deg) - failure,totalCause
Acft/equip,inadequate aircraft componentManufacturerCause
Forced landingDescent - emergency
On ground/water encounter with terrain/waterLanding

Analysis

The pilot attempted an autorotation after loss of tail rotor effectiveness. The tail boom and rotor struck the surface when the float equipped helicopter landed in the river. Investigation revealed that the tail rotor gearbox output shaft pinion retaining key had not been installed during assembly. The tail rotor hub and blade assembly were free to turn on the shaft at the time of investigation.

Factual narrative

On July 7, 1994, at 1125 Pacific daylight time, a Robinson R-22M, N42WC, sustained substantial damage during an autorotational forced landing to Ross Island beach, Portland, Oregon. The student pilot and certified flight instructor sustained minor injuries. No flight plan was filed for the instructional flight, which had departed Hillsboro, Oregon about 1105.

The pilot stated that he had lost tail rotor effectivness and attempted an autorototation from about 75 feet AGL. The pilot stated that the aircraft continued turning through two or three rotations before toching down. The aircraft landed near shoreline, with the tail rotor and boom striking the water.

Inspection revealed that the tail rotor gearbox (P/N A021-1) output shaft pinion (A545-1) retaining key (A114-2) was not installed at the time of factory assembly, allowing the tail rotor hub and blade to become disengaged.

Aircraft

Registration
N42WC
Reported as
Robinson R-22M
Category
Helicopter
Serial number
1531M
Airframe hours
460
Engine
Lycoming O-320-B2C, 131 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
Hillsboro Helicopters, Inc.
Registered owner
West Coast Building Fasteners
Airworthiness certificate
Standard, Normal
Last inspection
Annual · January 28, 1994 · 22 hours before
Departed
HIO · Hillsboro, OR

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
38
Certificates
Private, Flight instructor, Commercial
Airplane ratings
Single-engine land
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
1,822 total · 1,475 in this make and model · 257 in the last 90 days · 101 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
330° at 8 knots
Visibility
30 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 57 °F
Altimeter
30.00 inHg
Observed at
HIO

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N42WC · 1

Matched to the same aircraft by N-number and date.