SEA97LA116

NTSB accident investigation · Piper PA-28-140 · Hysham, MT · May 20, 1997

Accident · Minor injuriesLimited investigationFinal report
Date
May 20, 1997, 11:00 local (17:00 UTC)
Place
Hysham, MT
Injuries
1 minor, 1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N32142Piper PA-28-140
Weather
Visual (VMC) · Day
Status
Completed · report April 10, 1998
Report
Approved by Office Director
FAA report
19970520011139A
Case key
42610

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A failure of an engine exhaust valve and the pilot's misjudgement of altitude/distance during an emergency landing at an airstrip.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(partial) - mech failure/malfCruise
Engine assembly,valve,exhaust - failure,totalCause
Forced landingEmergency descent/landing
Distance/altitude - misjudgedPilot in commandCause
On ground/water encounter with terrain/waterLanding - roll

Analysis

The pilot reported that while in cruise flight, he heard a 'pop' from the engine and then felt a vibration. The engine lost partial power and the pilot tried to troubleshoot to find the problem. The pilot was unable to identify the problem and maneuvered the airplane to a nearby airstrip. The pilot stated that he tried twice to land on the 2,950-foot-long airstrip, however, each time the airplane's altitude was too high. The pilot opted to divert to an open field where he maneuvered the airplane to avoid obstructions. During the landing, the landing gear was sheared off and the wings were structurally damaged. During the postcrash inspection of the engine, the number three exhaust valve was found broken at the neck. The head of the valve was found lodged in the exhaust manifold.

Factual narrative

On May 20, 1997, at 1100 mountain daylight time, a Piper PA-28-140, N32142, registered to New Life Assembly and operated as a 14 CFR Part 91 personal flight, experienced a loss of engine power. The pilot initiated a forced landing to an open field near Hysham, Montana. During the landing roll, the landing gear sheared off and the wings were structurally damaged. Visual meteorological conditions prevailed at the time and no flight plan was filed. The private pilot received minor injuries and his passenger was not injured. The flight had departed from Miles City, Montana, about one-half hour prior to the accident. The flight was en route to Billings, Montana.

In a written statement, the pilot reported that the flight was at 5,500 feet when the engine "popped" and began to vibrate. The pilot stated that he tried to trouble shoot for a problem but was unable to restore full power. The passenger spotted the Hysham Airstrip and the pilot maneuvered toward the airstrip, however, when the flight neared the airstrip, the airplane was too high. The pilot stated that he maneuvered the airplane to try and land on the airstrip again, however, he misjudged the altitude and the airplane was again too high. The pilot opted to divert to an open field where he again had to maneuver the airplane to avoid obstructions. The pilot stated that at the last minute before touchdown, he turned the airplane to avoid striking some old equipment. The left wing contacted the ground and the landing gear was sheared off. The airplane then skidded to a stop.

The Hysham Airstrip is at an elevation of 2,624 feet. The gravel runway is 2,950 feet long and 55 feet wide.

During the post-crash inspection of the engine, it was found that the number three cylinder would not hold compression. The cylinder was removed and it was found that the head of the exhaust valve had broken away at the neck. The head of the valve was found lodged in the exhaust manifold. The top of the piston displayed evidence of impact damage with the valve head.

Aircraft

Registration
N32142
Reported as
Piper PA-28-140
Category
Airplane
Serial number
28-7525027
Airframe hours
7,470
Engine
Lycoming O-320-E3D, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Lester S. Hall
Registered owner
New Life Assembly
Airworthiness certificate
Standard, Normal
Last inspection
Annual · August 7, 1996 · 20 hours before
Departed
MLS · Miles City, MT
Destination
BIL · Billings, MT

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
56
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
359 total · 18 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
60° at 7 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
52 °F, dew point 37 °F
Altimeter
29.00 inHg
Observed at
BIL, 63 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.