WPR12FA297

The flight instructor stated that the pilot receiving instruction was practicing touch-and-go landings. On the fifth landing, the pilot flared too high, and the airplane dropped to the runway, landed hard, and bounced into the air. The flight instructor directed the pilot to “go around,” and the pilot applied power and fully retracted the flaps, which is contrary to the procedure in the pilot’s operating handbook to retract the flaps only to the 10-degree position. Both pilots stated that the engine did not respond. A video recording showed that the airplane’s altitude was about 30 feet above the ground when it rolled left to a bank angle of about 90 degrees. The left wing tip impacted the runway, and the airplane cartwheeled and came to rest upright about 200 feet left of the runway centerline. Postaccident examination of the engine revealed that two O-ring seals were installed on each of the engine’s six fuel injector nozzles, whereas the engine’s maintenance manual called for the installation of only one O-ring seal on each nozzle. However, flow testing showed that placing two O-rings on the nozzles had no effect on the operation of the fuel system. No other anomalies were found, and the examination and testing indicated that the engine was capable of operating normally and producing its rated horsepower. Further, the damage to the propeller blades was consistent with the engine operating at a mid-range to high power setting at impact. The airplane’s left roll to a steep bank angle is consistent with the engine developing power as the airplane enters an aerodynamic stall, which resulted in a torque roll to the left.

HISTORY OF FLIGHT On July 9, 2012, at 0937 mountain standard time, a Mooney M20L, N137MP, was substantially damaged when it experienced a hard landing followed by a loss of control at Scottsdale Airport, Scottsdale, Arizona. The flight instructor was seriously injured, and the pilot receiving instruction received minor injuries. The airplane was being operated by the private pilot/owner under the provisions of 14 Code of Federal Regulations Part 91. A flight plan had not been filed for the local instructional flight, which had originated about 35 minutes before the accident. Visual meteorological conditions prevailed at the time of the accident. The pilot/owner had purchased the airplane in Florida a few days before the accident. He and the flight instructor flew the airplane back to the Phoenix area together, arriving about 2 to 3 days before the accident. The purpose of the flight was to get more flight experience in his recently acquired airplane. The flight instructor reported that the pilot was practicing touch-and-go landings on runway 21. On the fifth landing, the pilot flared too high, and the airplane dropped to the runway and landed hard. The airplane bounced back into the air, and the flight instructor directed the pilot to “go around.” The pilot pushed the power lever to the full open position and then moved his right hand to the flap handle. The pilot reported that he moved the flaps to the up position. Both the pilot and the flight instructor reported that the engine “did not respond.” The flight instructor stated that, in order to prevent the airplane from stalling, he pushed the nose of the airplane down and attempted to level the wings. He said that his actions “resulted in the airplane impacting the ground in a fairly level attitude, which minimized the severity of the impact.” He reported that, after it impacted terrain, the airplane veered off the left side of the runway. The flight instructor said that he inspected the wreckage after the accident and found the flaps in the full up position. Two video cameras documented the accident. One was located at the control tower, and a second one was located approximately 1,700 feet from the threshold of runway 21 and approximately 575 feet to the left of the runway centerline. A study of the videos was performed by the National Transportation Safety Board (NTSB) Vehicle Recorder Division, Washington, D.C., headquarters. The second camera was located much closer to the accident, and its images display the unfolding events more accurately. The video showed that, after the airplane’s hard landing, which was about 500 feet from the runway threshold, it became airborne and reached an altitude of between 24 to 37 feet. The video further showed that the accident airplane entered a left bank with an increasing bank angle that reached approximately 90 degrees. The left wingtip contacted the ground, and the airplane cartwheeled and came to rest upright heading opposite to the direction oflanding approximately 1,330 feet from the initial touchdown point. PERSONNEL INFORMATION The flight instructor held a commercial pilot certificate with single-engine land airplane, land airplane, and instrument ratings. He held a flight instructor certificate with single-engine land airplane, land airplane, and instrument ratings. He held a second-class medical certificate, which was issued on January 26, 2011. The flight instructor’s most recent flight review was on November 4, 2011. He reported that he had 6,397 hours of flight experience and had given 5,066 hours of flight instruction. The pilot receiving instruction held a private pilot certificate with single-engine land airplane and instrument ratings. He reported that he had approximately 1,400 hours of flight experience with about 400 hours in Mooney aircraft. The accident aircraft records indicate that the pilot had approximately 17 hours of flight experience in it since he purchased it a week before the accident. His most recent third-class medical certificate was issued on May 1, 2012. AIRCRAFT INFORMATION The airplane was a single-engine, propeller-driven, four seat airplane, with dual flight controls, which was manufactured by Mooney Aviation Company in 1988. Its maximum takeoff gross weight was 2,900 pounds. It was powered by a Continental IO-550-N reciprocating, direct drive, air-cooled, fuel injected engine, which had a maximum takeoff rating of 310 horsepower at sea level. It was equipped with a McCauley 3-blade propeller. The flight instructor reported on the NTSB’s Pilot/Operator Accident Report form that the airplane received its last annual inspection on July 2, 2012. The airframe had 1,945 flight hours on it at the time of the last inspection. A new engine was installed in the airplane in 2004; at the time of the accident, the engine had accumulated a total of approximately 123 hours. The wing flaps on the Mooney M20L are electrically operated and interconnected through push-pull tubes and bellcranks. Nominal travel is 0 to 33 degrees and limit switches prevent travel above or below these limits. The flap position is controlled by a switch located on the lower control console. The electric flap position indicator, which shows full up, takeoff (10 degrees) and full down positions, is located in the center of the instrument panel. The flaps are lowered by holding the spring-loaded switch in the FLAPS DOWN position until the flaps reach the desired angle of deflection. Simply releasing downward pressure on the switch allows it to return to the OFF position stopping the flaps at any desired intermediate position during extension. When the FLAPS UP position is selected, the flaps will retract to the full up position unless the switch is returned to the neutral position for a desired intermediate setting. The airplane manufacturer’s Pilot Operating Handbook (POH) states: CAUTION Pushing the switch to the UP position retracts the flaps completely. The POH lists the followingprocedure for GO AROUND/ABORTED LANDING: 1. Power Lever full power 2. Wing Flaps TAKEOFF POSITION (10 degrees) 3. Trim as desired CAUTION To minimize the control wheel forces during maneuvering, timely nose-down trimming is recommended to counteract the nose up pitching moment as power is increased and/or the flaps are retracted. 4. Airspeed 75 KIAS 5. Landing Gear UP 6. Wing Flaps UP 7. Airspeed 90 KIAS METEOROLOGICAL INFORMATION At 0935, the reported weather conditions at the Scottsdale Airport(SDL); elevation 1,510 feet), were: wind 160 degrees at 4 knots; visibility 10 statute miles; cloud condition, clear; temperature 100 degrees Fahrenheit; dew point 54 degrees Fahrenheit; altimeter setting 29.92 inches mercury. The density altitude was calculated to be 4,594 feet. WRECKAGE AND IMPACT INFORMATION The airplane came to rest about 1,830 feet from the threshold of runway 21 and 200 feet left of the runway centerline. It was located near the junction of taxiways B12 and B. It was longitudinally aligned on a magnetic heading of about 020 degrees. The main landing gear had collapsed and the nose wheel landing gear had separated from the fuselage; the airplane was resting on its belly. Both wings were bent up about 30 degrees from about 2/3 of the distance from the wing root to the tip. The outer 4 feet of the left wing had separated from the airplane and was found about 50 feet away. The engine had broken free from its mounts, but was in place and attached by wires, cables, and hoses. The propeller blades were deeply scored, their leading edges were gouged, and the blades were S-bent; two of the blade tips had separated from their blades. The airplane was equipped with a Supplemental Type Certificate modification that added additional main landing gear doors. Low Profile Inner Gear Doors, made of fiberglass, were attached to the main landing gear wheels. They covered the brake calipers and were closer to the ground than the outer (factory) main landing gear doors. The lower forward corners of these doors were found to be ground down. Two parallel marks were found by an FAA inspector about 500 feet from the runway threshold. Small flecks of paint, which matched the color of the landing gear doors, were found in the vicinity of the two runway marks. The distance between the two marks matched the distance between the two landing gear doors. TESTS AND RESEARCH Photographs of the propeller blades were reviewed by the propeller manufacturer's representative. The representative stated that the damage to the blades was consistent with the engine operating “in the mid-range to high power” at the time of impact. On July 12, 2012, a team of investigators convened to examine the engine. The team consisted of an NTSB investigator, a Federal Aviation Administration (FAA) inspector and an engine manufacturer’s representative. The spark plugs exhibited normal electrode wear, and each magneto produced good spark when the propeller/crankshaft was rotated. All sixcylinders were borescoped, and none of the cylinders, pistons, valves, or bottom spark plugs displayed any signs of operational distress. Thumb compression and suction were obtained on all six cylinders through manual rotation of the propeller, confirming crankshaft and camshaft continuity. The inspection of the engine did not reveal any anomalies that would have prevented normal operation and production of rated horsepower. On August 16, 2012, the engine was further examined by an NTSB investigator. Five of the six fuel injectors were removed, and it was noted that there were two O-ring seals installed on the nozzle of each fuel injector. On August 17, 2012, the sixth fuel injector was removed by salvage yard personnel, and two O-ring seals were also found installed on the nozzle of this injector. According to the engine manufacturer’s representative, only one O-ring was to be installed on the fuel nozzles of this engine. The NTSB’s investigator-in-charge requested that the engine manufacturer perform a flow test to determine if the installation of two O-rings per nozzle rather than the specified one O-ring per nozzle would have an effect on the operation of the fuel system. The testing indicated that placing two O-rings on the nozzles did not result in a significant difference in fuel flow during bench testing.