WPR12LA341

NTSB accident investigation · Fairchild Hiller FH-1100 · Cody, WY · July 31, 2012

Accident · No injuriesLimited investigationFinal report
Date
July 31, 2012, 09:20 local (15:20 UTC)
Place
Cody, WY
Injuries
4 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N5038FFairchild Hiller FH-1100
Defining event
Enroute-cruise: Flight control sys malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report April 10, 2014
Report
Approved by Office Director
NTSB office
Western Pacific Region
Parties
FAA FSDO
FAA report
20120731015749A
Case key
84562

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of a tail rotor driveshaft coupling due to fatigue.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Flight control systemAircraft › Aircraft systems · FailureFairchild Hiller FH-1100: 1 caseAll aircraft: 65 casesProbable cause
Flight control systemAircraft › Aircraft systems · Fatigue/wear/corrosionFairchild Hiller FH-1100: 1 caseAll aircraft: 65 casesProbable cause
Performance/control parameters: yaw controlAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleFairchild Hiller FH-1100: 1 caseAll aircraft: 149 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that while in cruise flight, the rear of the helicopter suddenly began to vibrate. He performed an autorotation to a field, and the helicopter landed hard. The tailboom and main transmission mounts were substantially damaged. The pilot reported that a tail rotor driveshaft coupling had split in half, which resulted in a loss of tail rotor drive. Postaccident examination of the tail rotor driveshaft coupling revealed that the coupling failure was initiated by fatigue cracking. A complete history of the part was not available; therefore, the total time in service of the part could not be determined.

Factual narrative

On July 31, 2012, about 0920 mountain daylight time, a Fairchild Hiller FH-1100 helicopter, N5038F, was substantially damaged following the failure of its tail rotor drive shaft and subsequent autorotation to a hard landing near Cody, Wyoming. The commercial pilot and his three passengers were not injured. The helicopter was being operated by the pilot, doing business as Eclipse Helicopter Services, Cody, under the provisions of 14 Code of Federal Regulations Part 91. No flight plan had been filed for the local personal flight, which had originated about 1 hour before the accident. Visual meteorological conditions prevailed at the time of the accident. The pilot reported that while in cruise flight, there was a sudden onset of a vibration coming from the rear of the helicopter. He performed an autorotation to a field straight ahead. During the landing sequence, the helicopter spun to the right 180 degrees. The landing skids, tail boom, and main transmission mounts were bent. The pilot reported that a tail rotor driveshaft coupling, identified as a Bendix 19E101-1D coupling, had split in half, which resulted in a loss of tail rotor drive. Postaccident examination of the tail rotor driveshaft coupling by the National Transportation Safety Board's Materials Laboratory in Washington, D.C., revealed that it failed due to fatigue cracking. A complete history of the part was not available; therefore, the total time in service of the part could not be determined.

Aircraft

Registration
N5038F
Reported as
Fairchild Hiller FH-1100
Category
Helicopter
Serial number
186
Built
1969
Airframe hours
2,250
Engine
Allison 250-C18, 317 horsepower, turbo shaft
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Harrison Timothy Bruce, doing business as Eclipse Helicopter Services
Registered owner
Harrison Timothy Bruce
Airworthiness certificate
Standard, Normal
Last inspection
Annual · April 2, 2012
Departed
Cody, WY
Destination
Cody, WY
Flight plan
Unknown

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
56
Injuries
None
Certificate
Commercial
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 2, With waivers/limitations
Last flight review
December 3, 2011
Seat
Right
Restraint
Lap only
Flight hours
893 total · 77 in this make and model · 14 in the last 90 days · 14 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
40° at 7 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 45 °F
Altimeter
30.13 inHg
Observed at
COD, 7 nm away

Docket · 5

The files NTSB released with the investigation on March 20, 2014, on NTSB’s docket system: statements, records, photos and specialists’ reports. 7.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.