WPR20LA193

NTSB accident investigation · Thatcher CX4 · Upland, CA · June 24, 2020

Accident · Serious injuriesClass 3 · LimitedFinal report
Date
June 24, 2020, 11:45 local (18:45 UTC)
Place
Upland, CA
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N274DRThatcher CX4
Defining event
Enroute-descent: Powerplant sys/comp malf/fail
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Western Pacific Region
Parties
Federal Aviation Administration
FAA report
20200624008679A
Case key
101488

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The inflight separation of the propeller assembly due to a fatigue fracture of the crankshaft. Contributing to the accident was the pilot’s restricted visibility during landing, which resulted in an excessive approach speed, a long landing, and subsequent impact with terrain.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that while returning to the airport after an uneventful flight, the propeller separated from the engine, which resulted in the windscreen and canopy being covered with oil and restricting forward visibility. The pilot continued toward the airport; however, as the airplane crossed the threshold of the runway, he noted that he was going way too fast as he was attempting to keep the airplane aligned with the runway. Subsequently, the airplane touched down near the departure end of the runway, bounced, and impacted the ground. Postaccident examination of the airplane revealed substantial damage to the fuselage and both wings. The propeller assembly and a portion of the engine crankshaft was separated and not located. Examination of the remaining portion of the crankshaft revealed that two fractures initiated at the termination of a square keyway slot in the crankshaft. The presence of ratchet marks at the fracture origins and the presence of progressions marks along the fracture path were indicative of fatigue fracture initiation and growth.

Factual narrative

On June 24, 2020, about 1145 Pacific daylight time, a Thatcher CX4, N274DR, was substantially damaged when it was involved in an accident at Cable Airport (CCB), Upland, California. The pilot was seriously injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. The pilot reported that he was returning to CCB following an uneventful local flight when the propeller separated from the engine. He was about 1 mile from the airport at an altitude of about 1,100 ft above ground level (agl) at the time. The pilot said that oil covered the windscreen and canopy, restricting forward visibility; however, he continued to fly toward the airport. When the airplane crossed the threshold of the runway, it was about 50 ft agl, and “going way too fast,” as he was trying to look out to the side to keep the airplane aligned with the runway. The airplane touched down near the end of the runway and bounced. The airplane continued over a fence and collided with a dirt berm. Postaccident examination of the airplane by the pilot revealed that both wings and fuselage were substantially damaged. The propeller assembly and a portion of the engine crankshaft were separated and not located. The remaining portion of the crankshaft from the Hummel VW 2400CC engine was sent to the National Transportation Safety Board Materials Laboratory for further examination. Examination of the crankshaft revealed that two fractures initiated at the termination of a square keyway slot in the crankshaft. The presence of ratchet marks at the fracture origins and the presence of progressions marks along the fracture path were indicative of fatigue fracture initiation and growth.

Aircraft

Registration
N274DR
Reported as
Thatcher CX4 (No Series)
Category
Airplane, amateur-built
Serial number
122
Built
2017
Engine
Hummel VW 2400CC, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · July 2, 2021
Departed
CCB · Upland, CA
Airport
CCB · Cable, runway 24, 3,863 × 75 ft, asphalt
Equipment
Electronic primary flight display

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
80
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
September 21, 2019
Seat
Center
Flight hours
1,130 total · 32 in this make and model · 1,130 as pilot in command · 12.7 in the last 90 days · 11.2 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
220° at 5 knots
Visibility
8 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 59 °F
Altimeter
29.86 inHg
Observed at
KCCB

Docket · 4

The files NTSB released with the investigation on June 22, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 8.5 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.