WPR21LA019

NTSB accident investigation · Glasair III · Hayward, CA · October 21, 2020

Accident · Serious injuriesClass 3 · LimitedFinal report
Date
October 21, 2020, 11:50 local (18:50 UTC)
Place
Hayward, CA · Hole 7 (par 4) of the golf course
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N1YXGlasair III
Defining event
Takeoff: Fuel starvation
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Western Pacific Region
Parties
FAA
FAA report
20201021019119A
Case key
102175

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A total loss of engine power due to fuel starvation because of a clogged fuel filter. Contributing to the accident was the improper maintenance and inspection of the fuel filter.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fuel systemAircraft › Aircraft systems · Not serviced/maintainedBlanchard Jim GLASAIR III: 1 caseAll aircraft: 181 cases
Fuel system: fuel filter-strainerAircraft › Aircraft systems · Fatigue/wear/corrosionBlanchard Jim GLASAIR III: 1 caseAll aircraft: 52 casesProbable cause
Fluids: fuelAircraft › Fluids/misc hardware · Fluid levelBlanchard Jim GLASAIR III: 1 caseAll aircraft: 1,695 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

During takeoff in the experimental amateur-built airplane, the engine lost all power. The pilot performed a force landing on a golf course where the airplane struck two trees. Examination of the wreckage revealed that the fuel filter was clogged with corrosion and the filter bypass was rendered inoperative from the corrosion. Although the airplane had about 30 gallons of fuel on board, it is likely that the clogged fuel filter starved the engine of fuel, which resulted in the total loss of engine power. Maintenance records were not made available to determine the maintenance history of the airplane.

Factual narrative

On October 21, 2020, about 1150 Pacific daylight time, an experimental, amateur-built, Glasair III airplane, N1YX, was substantially damaged when it was involved in an accident near Hayward, California. The pilot sustained serious injuries. The airplane was being operated as a Title 14 Code of Federal Regulations Part 91 personal flight. The pilot reported that on the day of the accident, he was going to return the airplane to the owner in Oregon. He added 15 gallons of fuel to the fuel tank and believed that 15 gallons of fuel were already in the tank. He reported that the takeoff was smooth and normal, but the engine soon lost all power. He didn’t change the fuel switch position as “it was always in both.” He then made a forced landing on a golf course, where the airplane struck two trees. Multiple witnesses reported hearing the engine making popping noises after the pilot started the engine. One reported hearing a deep thumping sound before the takeoff, and another reported hearing popping and observing black smoke trailing from the airplane after the takeoff. According to a mechanic, who had known the pilot for several years, he had done some work on the airplane. He replaced the propeller but did not finish the work, due to other priorities. Later, when he looked at the airplane, someone had completed the work. He did not know who completed the work, but he did know that the pilot was not an A & P mechanic. A postaccident examination of the wreckage revealed the fuel filter cartridge was clogged with corrosion and the fuel filter bypass was rendered inoperative from the corrosion (see figure 1). The maintenance logbooks were not available for examination, and therefore the historical data for the fuel filter was not determined during the investigation. Figure 1. Fuel filter cartridge and housing. The pilot did not submit the Pilot/Operator Aircraft Accident/Incident Report Form 6120.1.

Aircraft

Registration
N1YX
Reported as
Glasair III
Category
Airplane, amateur-built
Serial number
3131
Built
1993
Engine
Lycoming IO-540, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Destination
Same as departure
Airport
HWD · Heyward Executive Airport
Equipment
Unknown

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
61
Injuries
Serious
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Flight hours
500 in this make and model

Weather

Conditions
Visual (VMC) · Day
Visibility
10 statute miles
Temperature
77 °F, dew point 54 °F
Altimeter
29.84 inHg
Turbulence
Moderate
Observed at
KHWD, 1 nm away
METAR
KHWD 211854Z VRB04KT 10SM CLR 25/12 A2984 RMK AO2 SLP112 T02500122

Docket · 7

The files NTSB released with the investigation on July 13, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 1.7 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.