WPR23LA263

NTSB accident investigation · Robinson Helicopter R44 II · Marble Falls, TX · July 9, 2023

Accident · No injuriesClass 3 · LimitedFinal report
Date
July 9, 2023, 09:47 local (14:47 UTC)
Place
Marble Falls, TX
Injuries
3 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N163RKRobinson Helicopter R44 II
Defining event
Enroute: Fuel contamination
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Western Pacific Region
Parties
Federal Aviation Administration
FAA report
20230709010329A
Case key
192581

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A total loss of engine power due to fuel contamination from an unknown source.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fluids: fuelAircraft › Fluids/misc hardware · Fluid conditionRobinson Helicopter R44 II: 4 casesAll aircraft: 1,695 casesProbable cause
Fuel system: fuel pumpsAircraft › Aircraft systems · Damaged/degradedRobinson Helicopter R44 II: 1 caseAll aircraft: 71 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot of the helicopter was conducting an aerial observation flight when, about 250 ft above ground level (agl) and about 50 knots indicated airspeed, the engine lost total power. The pilot entered an autorotation, negotiated a powerline, and landed on a hill. During the landing, the helicopter rocked forward and aft, striking and substantially damaging the lower vertical stabilizer. Postaccident examination revealed water and a reddish-colored polyamide substance in the main fuel tank, auxiliary fuel tank, electric fuel pump, and gascolator. Further examination of the polyamide was inconclusive for a single known substance. The pilot reported that during the three-day mission, he refueled the helicopter at three different airports as well as his own personal fuel supply. Postaccident examination of the owner’s personal fuel supply and each of the airport’s fuel delivery systems did not reveal the presence of contamination. The circumstances of the accident are consistent with a total loss of engine power due to fuel contamination; however, the source of the contamination could not be determined based on the available information.

Factual narrative

On July 9, 2023, about 0947 central daylight time, a Robinson R-44 II helicopter, N163RK, was substantially damaged when it was involved in an accident near Marble Falls, Texas. The pilot and two passengers were not injured. The helicopter was operated as a Title 14 Code of Federal Regulations Part 91 aerial observation flight. The pilot reported that he was conducting a power pole inspection flight along with two non-pilot crewmembers. During the third day of the mission and while about 250 ft above ground level (agl) and about 50 knots indicated airspeed, the engine lost total power. The pilot entered an autorotation and turned right to an area suitable for a forced landing. During the descent, he saw a set of power distribution lines that crossed his path. He increased the collective control to clear the power lines and after he passed over the power lines, he felt a slight shudder. The helicopter touched down on slightly sloped terrain. During the touchdown, the helicopter rocked forward and aft. The lower vertical stabilizer contacted the ground, resulting in substantial damage. The pilot and crew exited unassisted. Examination of the helicopter revealed that both fuel tanks and the gascolator contained fuel along with a reddish-brown fluid that tested positive for water. According to a mechanic who performed postaccident maintenance on the helicopter, both fuel cells were coated on the inside with the red substance, and the electric fuel pump was clogged with the red substance. He stated that the red substance could only be dissolved with a methyl ethyl ketone (MEK) equivalent cleaner. The fuel samples were shipped to the NTSB Materials Laboratory for further examination. Further testing of the contaminated fuel samples revealed that the sample was consistent with a polyamide; however, a spectral library search did not find any strong matches to a single known substance. The pilot reported that he obtained fuel from several different airports as well as his own personal supply during the three-day mission; postaccident testing revealed no contamination in any of the fuel delivery systems.

Aircraft

Registration
N163RK
Reported as
Robinson Helicopter R44 II
Category
Helicopter
Serial number
11120
Built
2006
Airframe hours
5,590
Engine
Lycoming IO-540-AE1A5, 245 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial observation · Part 91
Operator
Lone Star Aircraft Holdings LLC.
Registered owner
Lone Star Aircraft Holdings LLC.
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 16, 2023 · 0 hours before
Departed
RYW · Lago Vista, TX
Equipment
ADS-B

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
46
Injuries
None
Certificates
Flight instructor, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Helicopter, Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
May 4, 2022
Seat
Right
Restraint
3-point
Flight hours
5,080 total · 1,603 in this make and model · 4,852 as pilot in command · 94 in the last 90 days · 34 in the last 30 days · 15 in the last 24 hours
Role
Other flight crew
Injuries
None
Seat
Right
Restraint
3-point

Weather

Conditions
Visual (VMC) · Day
Wind
170° at 5 knots
Visibility
10 statute miles
Temperature
100 °F, dew point 61 °F
Altimeter
29.87 inHg
Observed at
KDZB, 6 nm away
METAR
KDZB 092115Z AUTO 17005KT 10SM SCT080 38/16 A2987 RMK AO2 T03760164

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.