SDR 040624

Service difficulty report · Crankcase · Cessna 206CESSNA

Difficulty date
June 24, 2004
Submitted
June 24, 2004
Operation
General aviation
Filed by
EVGR735D
Jaars Inc
Make and model
Cessna 206CESSNA
Engine
Cont IO520F
Engine time
5,704 hours
Part
Crankcase
Part number
646520646521
Part serial
4A9388
Condition
Cracked
Location
Engine
Part time
5,704 hours
Stage of operation
IN
How discovered
B
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

IT HAD PROP STRIKE WHICH IS WHEN THE DAMAGE PROBABLY OCCURRED. OVERHAULED AND RAN FULL LIFE BUT OIL LEAKS DEVELOPED AT THE MOST FORWARD THROUGH BOLTS. BECAUSE OF THE OIL LEAK AT BOLT HOLE DURING RUNUP AFTER OVERHAUL THAT WAS JUST COMPLETED. CRACK IS IN FRONT MAIN LOWER THRU BOLT HOLE IN LEFT CASE HALF. CRACK IS ABOUT 2.5 IN. LONG, STARTS INSIDE HOLE ABOUT AN INCH FROM PARTING SURFACE AT ABOUT 9 O'CLOCK AS VIEWED FROM THE OUTSIDE CASE, SPIRALS SLIGHTLY TO ALMOST 11 O'CLOCK POSITION. CRACK CAN BE VIEWED WITH THROUGH BOLT REMOVED AND BY USING A BORESCOPE. SINCE CRACK IS ON FORWARD SIDE OF HOLE, IT COMMUNICATES WITH OIL PASSAGE THAT IS JUST FORWARD OF THROUGH BOLT HOLE, THUS CAUSING THE LEAK.