SDR 061371

Service difficulty report · Diode · Raythn HAWKER800XP

Difficulty date
June 13, 2007
Submitted
June 13, 2007
Operation
General aviation
Aircraft
N800RC
Make and model
Raythn HAWKER800XP
Aircraft serial
258660
Aircraft time
1,889 hours, 1,059 cycles
Part
Diode
Part number
NTE5916
Condition
Overheated
Location
Lights
Part time
745 hours, 402 cycles
Stage of operation
AP
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT'S NOTED THAT LANDING AND TAXI PULSE LIGHT SYSTEM WAS INOPERATIVE ... LIGHTS WOULD NOT PULSE IN FLIGHT. SYSTEM HAD BEEN UPDATED PER RAYTHEON MANDATORY SERVICE BULLETIN 33-3682. UPON INSPECTION AND TROUBLE SHOOTING SYSTEM, THE CONNECTORS ATTACHED TO THE DIODES (CR1 THRU CR4) THAT WERE ADDED TO THE SYSTEM AS A RESULT OF THE BULLETIN, WERE LOOSE AND APPEAR TO HAVE OVERHEATED. IN DISCUSSIONS WITH RAYTHEON, IT WAS DETERMINED THAT POSITION OF THE DIODE INSULATORS ON PAGE 25 OR 39 OF THE SERVICE BULLETINS IS INCORRECT AND SHOWN OPPOSITE OF WHAT THEY SHOULD BE. AS A RESULT, THE THINNER INSULATOR CRACKS AND ALLOWS THE TERMINAL TO SHORT TO GROUND AND OVERHEAT. VISUALLY INSPECT DIODE PANEL AND VERIFY THAT THE