Service difficulty report · Cylinder · Cessna 152

Difficulty date
March 22, 2000
Submitted
May 16, 2000
Operation
General aviation
Aircraft
N69186
Make and model
Cessna 152
Aircraft serial
15282536
Engine
Lyc O235L2C
Part
Cylinder
Part number
LW11633
Condition
Making Metal
Location
Cylinder Walls
Part time
460 hours
Component
Cyl Kit (Assy) · Lyc
Component part number
05K21114
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING 100-HR INSP, ALUMINIM SHAVING FOUND IN OIL FILTER. (THIS IS THE 4TH TIME THIS SHOP HAS HAD THIS PROBLEM IN LAST 18-24 MOS). ALUM IS FROM PISTON PIN PLUGS RUBBING AGAINST LOWER PART OF CYL WHICH, AFTER 4-500 HRS, DEVELOPS SEVERE PITTING THEN CREATES A WEAR STEP IN CYL WALLS. ONE ENG LOST COMPRESSION IN ALL 4 CYL BELOW ACCCEPTABLE LIMITS. SUBMITTER STATED MECH SHOULD BORESCOPE ALL O-235-L2C ENGINES AT EACH 50-HR AND ORDER REPLACEMENT CYL AT FIRST SIGNS OF PITTING AT LOWEST POINT OF CYL WALL WITH THE PISTON AT B.O.C. CYL NEED TO BE REPLACED AT FIRST SIGN OF METAL CONTAMINATION, WHICH WILL OCCUR VERY RAPIDLY. ONE 50-HR THERE WILL BE NO METAL, THE NEXT THERE WILL BE SIGNIFICANT CONTAMINATION. (X)

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