Service difficulty report · Exhaust Valve · Amrgen AA5B

Difficulty date
July 24, 2000
Submitted
August 11, 2000
Operation
General aviation
Aircraft
N28384
Make and model
Amrgen AA5B
Aircraft serial
AA5B0583
Engine
Lyc O360A4K
Part
Exhaust Valve
Part number
74541
Condition
Cracked
Location
Valve Head
Part time
1,052 hours
Stage of operation
NR
How discovered
V
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

EXHAUST VALVE BROKE ON NR 1 CYLINDER. HALF OF VALVE HEAD CAME OFF CAUSING DAMAGE TO NR 1 CYLINDER AND THEN BROKE INTO 3 PIECES. TWO PIECES LODGED IN THE MUFFLER. ONE SMALL PIECE TRAVELLED THROUGH THE INTAKE SYSTEM TO NR 4 CYLINDER WHERE IT DID DAMAGE TO THE HEAD AND PISTON, ALSO BREAKING THE LOWER SPARK PLUG. TWO SERVICEABLE CYLINDERS WERE INSTALLED ON THE ENGINE. THE ENGINE WAS RUN FOR 1.5 HOURS WITH ALL GAUGE INDICATIONS NORMAL. A COMPRESSION TEST SHOWED NORMAL READINGS OF NR 1 - 78, NR 2 - 74, NR 3 - 72, NR 4 - 79 AND THE AIRCRAFT WAS RETURNED TO SERVICE. (X)