Service difficulty report · Duct · Amd FALCON10

Difficulty date
November 27, 2000
Submitted
December 27, 2000
Operation
Air carrier
Aircraft
N77SF
Make and model
Amd FALCON10
Aircraft serial
141
Part
Duct
Part number
FAL1005D
Condition
Damaged
Location
Slat De-Ice Sys
Part time
67 hours
Stage of operation
NR
How discovered
O
Nature of condition
J
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED THE WING DEICE SYSTEM WAS INOPERATIVE. AFTER VERIFYING ELEC PORTION OF SYS WAS FUNCTIONING, A GROUND OPER CHK PERFORMED. DISCOVERED VERY LITTLE FLOW GETTING TO RT SLATS, LT SLATS APPEARED TO BE GETTING SUFFICIENT HEAT, BUT BOTH SIDES ARE REQUIRED TO OPER PROPERLY TO GET A PROPER INDICATION ON PANEL. AFTER VERIFYING NO LEAKS IN AIRFRAME DUCTING, DISCOVERED THE INTERIOR WALLS OF FLEX DUCTS ATTACHED TO SLATS WERE DEBONDED AND COLLAPSING. THIS EITHER RESTRICTED/BLOCKED FLOW OF HOT AIR TO SLATS. INSP OF LT FLEX DUCTS REVEALED SAME CONDITION EXISTED, FAILURE OF THAT SIDE WAS IMMINENT. DUCTS HAVE A 3,000 HR TBO AND WERE JUST REPLACED 66.6 HRS PRIOR. SUSPECT INCORRECT MFG PROCESS. (X)