Service difficulty report · Jackshaft · Bolkms BK117A3

Difficulty date
December 8, 1999
Submitted
March 26, 2000
Operation
General aviation
Aircraft
N312LS
Make and model
Bolkms BK117A3
Aircraft serial
7061
Part
Jackshaft
Part number
1174120101
Condition
Corroded
Location
Main Rotor
Part time
6,173 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

TECHNICIAN PULLED LARGE AMOUNT OF RUST OUT OF INSIDE OF CYCLIC JACKSHAFT WHILE USING MAGNET TO RETRIEVE LOST SCREW. REMOVED JACKSHAFT AND INSPECTED. LARGE AMOUNT OF RUST RESIDUE AND PITTING OF JACKSHAFT, ESPECIALLY ON PILOT SIDE. MFG ALLOWS .4 MM CORROSION DAMAGE. ALMOST IMPOSSIBLE TO MEASURE DEPTH WITH CONVENTIONAL MEANS. WILL SEND TO BE ULTRASONICALLY TESTED. SUBMITTER SUSPECTED THIS ONE BEYOND LIMITS. REMOVED SAME P/N SHAFT OUT OF ANOTHER ACFT AND IT HAD SMALL AMOUNT OF SURFACE RUST. IT APPEARS THERE IS NO (OR INSUFFICIENT) PAINT TO PROTECT THE INTERIOR. DESIGN OF SHAFT HAS A CASTING ON EACH END THAT ANGLES UP 45 DEGREES WHICH WOULD MAKE CAPTURING FLUIDS EASY. THERE IS NO PROVISIONS FOR DRAINAGE.