Service difficulty report · Shaft · Robsin R44

Difficulty date
December 29, 1999
Submitted
March 26, 2000
Operation
Air carrier
Aircraft
N7056H
Make and model
Robsin R44
Aircraft serial
0497
Part
Shaft
Part number
71668
Condition
Sheared
Location
Idler Gear
Part time
1,500 hours
Stage of operation
IN
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE MAINTENANCE, METAL WAS FOUND IN SCREEN AND FILTER AND SENT TO LYCOMING. ENGINE TAKEN OUT RIGHT AWAY, AND SHAFT P/N 21668 THAT HOLDS GEAR P/N 71652 HAD FLANGE SHEARED OFF AT BOLT AND STUD AND SPACER. CAUSED MAJOR DAMAGE TO ALL GEARS, CRANKCASE, AND ACCESSORY HOUSING. THE GEAR WAS ONLY HELD IN PLACE BY THE THREE SURROUNDING GEARS SINCE THE SHAFT WAS NOT SUPPORTING IT ANYMORE. TEETH WERE BROKEN OFF. ENGINE WAS MOMENTS FROM FAILING.