Service difficulty report · Gearbox · Hughes 369FF

Difficulty date
April 19, 2001
Submitted
May 11, 2001
Operation
General aviation
Aircraft
N530HL
Make and model
Hughes 369FF
Aircraft serial
0066FF
Engine
Allsn 250C30
Part
Gearbox
Part number
369025400
Condition
Failed
Location
Tail Rotor
Part time
10,003 hours
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPON SHUT DOWN, THE PILOT AND MECH NOTICE AN ODD NOISE COMING FROM THE TAIR ROTOR ACCOMPANIED BY A SLIGHT VIBRATION. AIRCRAFT WAS DUE FOR A 100 HR INSPECTION, SO T/R OIL WAS DRAINED AGAIN. THE CHIP PLUG HAD NO CHIPS BUT DID HAVE A BLACK PASTE. PASTE WAS EXAMINED AND HAD EXTREMELY SMALL METALLIC PARTICLES IN IT. NOT ENOUGH TO ILLUMINATE CHIP LIGHT. GEARBOX WAS DISASSEMBLED FOR INSPECTION. INPUT GEAR SHAFT WAS FOUND TO BE SHEARED IN TWO PIECES. IT IS NO UNDERSTOOD WHY THE GEARBOX DID NOT COMPLETELY FAIL BECOMING CATASTROPHIC. AIRCRAFT FLEW 3.5 HRS THIS DAY WITH NO EVIDENCE OF A PROBLEM. GEARSHAFT HAS BEEN SENT TO A LAB FOR TESTING AND MDHC HAS BEEN INFORMED.

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