Service difficulty report · Throttle Cable · Cessna 172M

Difficulty date
April 3, 2001
Submitted
June 12, 2001
Operation
General aviation
Aircraft
N7603
Make and model
Cessna 172M
Aircraft serial
17267200
System (JASC)
7603 · Power Lever
Part
Throttle Cable
Condition
Failed
Location
Engine
Part time
3,857 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER REMOVING ENGINE COWLING, INSP ENG CONTROLS, DISCOVERED THROTTLE CABLE HAD FAILED, DUE TO AGE. DESIGN IS SUCH THAT OUTER HOUSING, WHICH IS CONSTRUCTED OF PLASTIC, HAD DEVELOPED SMALL CRACKS. CRACKS WERE VISIBLE IN AREAS AFT OF POINT OF FAILURE IN SECTION OF CABLE FORWARD OF THE FIREWALL. AT THE POINT IN THE CABLE THAT HAS A SWEDGED FITTING OVER THE OUTER HOUSING INTENDED TO SECURE CABLE TO THE BRACKET THAT MOUNTS TO ENGINE, THE OUTER HOUSING PLASTIC HAD CRACKED TO THE POINT THAT PIECES FELL OUT OF THE SWEDGED FITTING. CLAMP HAD LOST ITS TENSION ON OUTER HOUSING AND ANY MOVEMENT OF THE THROTTLE CONTROL WOULD CAUSE THE OUTER HOUSING TO MOVE INSTEAD OF CARBURETOR CONTROL ARM.

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