Service difficulty report · Washer · Mooney M20K

Difficulty date
December 5, 2001
Submitted
December 5, 2001
Operation
General aviation
Aircraft
N231ND
Make and model
Mooney M20K
Aircraft serial
250207
Engine
Cont TSIO360GB
Part
Washer
Part number
501867
Condition
Missing
Location
Engine Cylinder
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE TROUBLESHOOTING A FUEL FLOW PROBLEM, AN OIL LEAK MANIFESTED AT NR 6 EXHAUST ROCKER COVER. WHEN COVER REMOVED, THE TAB WASHERS WERE FOUND MISSING FROM THE ROCKER SHAFT STUDS. ALL COVERS WERE REMOVED AND THE SAME CONDITION FOUND. A CHECK OF MAINTENANCE RECORDS REVALED A "TOP OVERHAUL" WAS ACCOMPLISHED 14.7 HOURS PREVIOUS. SUBMITTER SUSPECTS WASHERS WERE LEFT OFF DURING REASSEMBLY. THE TAB WASHERS SERVE TO SAFETY THE ROCKER SHAFT RETAINING NUTS. LOSS OF THE RETAINING NUTS COULD RESULT IN CATASTROPHIC ENGINE FAILURE AND UNPLANNED TERMINATION OF FLIGHT. SUBMITTER FAILS TO COMPREHEND OVERLOOKING THIS CRITICAL PART. INSTALLED 501867 WASHERS ON ALL ROCKER SHAFT STUDS AND SECURED.

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