Service difficulty report · Spar · Bbavia 7GCBC

Difficulty date
July 17, 2001
Submitted
February 25, 2002
Operation
General aviation
Aircraft
N2546Z
Make and model
Bbavia 7GCBC
Aircraft serial
99877
Engine
Lyc O320*
System (JASC)
5711 · Wing Spar
Part
Spar
Part number
5270
Condition
Cracked
Location
Wing
Part time
979 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DETECTED COMPRESSION CRACK AT TOP OF AFT SPAR ON THE OUTBOARD END OF LIFT STRUT DOUBLER PLATE. CRACK PROGRESSED DOWN AFT SIDE ABOUT 1 INCH. LONGITUDINAL CRACK WAS ALSO FOUND IN AFT SPAR LAST 12 INCHES NEAR TIP. CRACK WAS IN CENTER OF SPAR. WHEN THE WING WAS DISASSEMBLED FOR SPAR REPLACEMENT, LONGITUDINAL CRACKS WERE FOUND ON FRONT SPAR UNDER THE DOUBLER PLATES FOR THE FUSELAGE TO WING ATTACH FITTINGS. THESE CRACKS WERE NOT DETECTED UNTIL THE PLATE WAS REMOVED. CRACKS WERE BETWEEN THE BOLT HOLES FOR THE DOUBLER PLATE. THIS WING SUSTAINED A TIP STRIKE, AND WAS REPAIRED. SUBMITTER SPECULATES THAT COMPRESSION CRACK AND OTHER DAMAGE OCCURRED AT THIS TIME.