Service difficulty report · Spar · Bbavia 7ECA

Difficulty date
June 25, 2001
Submitted
March 14, 2002
Operation
General aviation
Make and model
Bbavia 7ECA
Aircraft serial
128
Engine
Cont O200*
System (JASC)
5711 · Wing Spar
Part
Spar
Condition
Cracked
Location
Rt Wing
Part time
1,905 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

TROUBLE AREA IN THE REGION OF LIFT STRUT ATTACHMENT POINT, REMOVED VARNISH AND SMALL AMOUNT OF WOOD, COULD IDENTIFY SMALL CRACK IN THE GLUE JOINT ON REAR FACE OF RT REAR WING SPAR. ALSO DETECTED ON UPPER EDGE OF RT REAR SPAR A TOTAL OF 5 COMPRESSION TYPE CRACKS. TWO ACTUAL SPLITS WERE REVEALED STARTING AT THE REINFORCING PLYWOOD PLATE. FOLLOWED EDGE GRAIN OF WOOD FRO ABOUT 2 AND 3 INCHES. TWO OF THESE CRACKS EXTENDED DOWN THROUGH SPAR, AT PLYWOOD PLATE EDGE, A DISTANCE OF ABOUT 40-50 PER CENT OF THE WING SPAR. SUGGEST: ALL PLYWOOD REINFORCING PLATES HAVE THEIR VERTICAL EDGES CHAMFERED(TAPERED) AT LEAST .7500 INCH, HELP IN REDUCING STRESS RISER CRATED AT VERTICAL EDGE OF REINFORCING PLATE.