Service difficulty report · Retainer · Amd FALCON900

Difficulty date
May 4, 2002
Submitted
May 8, 2002
Operation
General aviation
Aircraft
N523AC
Make and model
Amd FALCON900
Aircraft serial
139
Aircraft time
3,848 hours, 1,562 cycles
Engine
Garrtt TFE7315BR
Engine time
3,848 hours, 1,562 cycles
Part
Retainer
Part number
30756842
Condition
Broken
Location
Nr 1 Engine
Part time
1,697 hours, 716 cycles
Stage of operation
NR
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPON AIRCRAFT ARRIVAL AND SUBSEQUENT SHUTDOWN, MECHANICS HEARD A SCRAPING AND A THUNKING SOUND FROM THE NR 1 ENGINE AS THE ENGINE WAS SPOOLING DOWN. WHEN THE FAN ASSY WAS TURNED BY HAND, THE SAME NOISES CAN BE HEARD AND FELT. INSPECTION OF THE OIL FILTER REVEALED MANY FERROUS CHUNKS. A SOAP ANALYSIS WAS PERFORMED AND THE METAL TURNED OUT TO BE 17-4PH : CHUNKS. TEARDOWN OF THE FRONT END REVEALED THAT THE NR 3 BEARING SEAL ROTOR RETAINER WAS BROKEN, WITH PARTS MISSING. THE RETAINER EXHIBITED DISCOLORATION FROM OVERHEATING. SOAP ANALYSIS 70 HOURS PRIOR WAS NORMAL.