Service difficulty report · Flange · Piper PA44180

Difficulty date
August 2, 2002
Submitted
August 20, 2002
Operation
General aviation
Aircraft
N978WC
Make and model
Piper PA44180
Aircraft serial
4496041
Engine
Lyc O360*
Part
Flange
Condition
Failed
Location
Air Box
Part time
400 hours
Component
Air Box
Component part number
8624534
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE COMPONENT AS DESCRIBED WAS BROUGHT FOR INSPECTION AND WARRANTY REPAIR DUE TO FAILURE OF MOUNTING FLANGE TO THE TUBE. THE MOUNTING FLANGE SEPARATED FROM THE TUBE IN THE HEAT AFFECTED ZONE OF THE ATTACHING WELD. ADDITIONAL CONDITIONS THAT CONTRIBUTED TO THE FAILURE IS THE TUBE IS BEADED AT THIS ATTACH POINT. THE TUBE BASE MATERIAL APPEARS TO BE STRETCHED AND STRUCTURALLY CHALLENGED DUE TO BEADING OF THE TUBE. THE AIR BOX WAS INSPECTED IAW SB AND NO PROBLEM WAS OBSERVED. AN ADDITIONAL CRACK WAS REPAIRED ON THE MOUNTING EAR OF THE FLANGE.

More about the Piper PA-44-180