Service difficulty report · Collar

Difficulty date
September 3, 2002
Submitted
September 3, 2002
Operation
General aviation
Engine
Cont IO520D
Part
Collar
Part number
626739
Condition
Mismanufactured
Location
Crankshaft
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AT INSTALLATION OF A NEW GOVERNOR OIL TRANSFER COLLAR IT WAS DISCOVERED THAT THE ASSEMBLY HALVES WERE IRREGULAR AT THE PARTING SURFACE. THE INSIDE DIAMETER LOOKED SMOOTH AND REGULAR WHEN REMOVED FROM THE PACKAGE. ONCE DISASSEMBLED AND REASSEMBLED AND TORQUED, THE INSIDE DIAMETER AT THE PARTING SURFACE EXHIBITED A STEP AND BECAME TIGHT ON THE CRANKSHAFT JOURNAL. IT SEEMS THAT THE COLLAR WAS UNDER A STRESS THAT WAS RELIEVED AT THE FIRST DISASSEMBLY RESULTING IN THE MISALIGNMENT. ANOTHER NEW COLLAR WAS ORDERED AND IT SHOWED THE SAME PROBLEM AS WELL.