Service difficulty report · Filler · Boeing 777222

Difficulty date
July 24, 2002
Submitted
August 6, 2002
Operation
Air carrier
Aircraft
N223UA
Make and model
Boeing 777222
Aircraft serial
30224
Aircraft time
3,428 hours, 544 cycles
Engine
Pwa PW4090
Part
Filler
Condition
Missing
Location
L/E Slat
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AT C-CHECK MAINTENANCE, UAL DISCOVERED 20 INCHES OF OUTBOARD END OF FILLER WAS MISSING FROM THE NR 1 SLAT SEAL. THIS FILLER WAS INSTALLED PER THE MANUFACTURER. SUPPLEMENTAL DATA UPDATE UAL SUSPECTS THAT TENSION WAS INDUCED DURING THE INSTALLATION OF THE BULB SEAL FILLER, CAUSING IT TO EVENTUALLY TEAR AND BREAK. EVENTUALLY IT WORKED ITS WAY OUT OF THE BULB SEAL DURING SERVICE.