Service difficulty report · Slip Joint · Cessna T206H

Difficulty date
January 25, 2002
Submitted
March 26, 2003
Operation
General aviation
Aircraft
N25AK
Make and model
Cessna T206H
Aircraft serial
T20608010
Engine
Lyc TIO540AJ1A
Part
Slip Joint
Part number
12509921
Condition
Worn
Location
Exhaust Stack
Part time
445 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THERE IS AN EXHAUST ELBOW THAT COMES OFF THE WASTEGATE AND RETURNS TO THE TAILPIPE. THIS PIPE HAD WORN NEARLY THROUGH AT THE SLIP JOINT BETWEEN IT AND THE TAIL PIPE. THE TAIL PIPE WAS WORN TO A SHARP EDGE WHERE THE ELBOW ENTERS THE SLIP JOINT. THIS CONDITION WAS NOT VISIBLE UNTIL THE TAILPIPE WAS REMOVED. PROBABLE CAUSE IT THE VIBRATION BETWEEN THE TWO PIPES. THE TAILPIPE NEEDS TO BE REMOVED EVERY 200 HOURS TO INSPECT THIS JOINT FOR DAMAGE. UNDETECTED, THIS EXHAUST PIPE WOULD HAVE FAILED IN A FEW MORE HOURS. THIS FAILURE COULD HAVE CAUSED AN INFLIGHT FIRE AND POSSIBLE LOSS OF LIFE.

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