Service difficulty report · Exhaust Valve · Piper PA28140

Difficulty date
October 24, 2002
Submitted
April 2, 2003
Operation
General aviation
Aircraft
N95118
Make and model
Piper PA28140
Aircraft serial
2825812
Engine
Lyc O320E2A
Part
Exhaust Valve
Part number
LW19001
Condition
Failed
Location
Nr 3 Cyl Inder
Stage of operation
NR
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

A/C EXPERIENCED SUDDEN LOSS OF POWER, LANDED SAFELY ON COUNTRY ROAD. INVESTIGATION FOUND NR 3 CYLINDER LOST 75 PERCENT OF EXHAUST VALVE FACE THAT SUBSEQUENTLY TRAVELED THROUGH THE INDUCTION SYSTEM TO REMAINING CYLINDERS. BROKEN VALVE PARTS FORCED SPARK PLUG TIPS TO CRUSH TO A NO GAP CONDITION. NR 1 CYLINDER HAD BOTH PLUGS CRUSHED, NR 2 HAD ONE PLUG CRUSHED, ENGINE BASICALLY RAN ON 2 CYLINDERS. PN OF VALVE LW OR SL19001. ENGINE REPLACED, TEST RUN OPS REVEALED INADEQUATE COOLING TO THE NR 3 CYL WITH SAME BAFFLING AS FAILED ENG. CHT IND REVEALED TEMPS TO BE ABOVE 420 DEGREE TEMPERATURE DROP IN OPERATION. SUSPECT HIGH CHT TEMP CAUSED SHORT LIFE SPAN OF VALVE.

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