Service difficulty report · Cylinder

Difficulty date
May 1, 2003
Submitted
May 19, 2003
Operation
General aviation
Engine
Cont O200A
Part
Cylinder
Part number
653816A7BP
Condition
Galled
Location
Rocker Shafts
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE INSPECTED AFTER APPROXIMATELY 70 HOURS OF OPERATION ON NEW MFG ASSY. GALLING HAD OCCURED ON THE ROCKERSHAFTS. THE MFG HAD MODIFIED THE AGE OLD DESIGN TO INCLUDE LOCKING THE ROCKER SHAFT IN PLACE WITH A SET SCREW. THE SHAFT, BEING UNABLE TO FLOAT AND ROTATE FOR PROPER OILING AND WEAR, GALLED. RECOMMEND ALLOWING THE ROCKER SHAFT TO FLOAT AS IT WAS ORIGINALLY DESIGNED TO DO. OTHER PROBLEMS ENCOUNTERED WITH THESE ASSEMBLIES INCLUDE THE BLACK CARBON/ GRAPHITE COATINGS ON THE PISTONS FLAKING OFF AND CAUSING A POTENTIALLY BLOCKED OIL SCREEN AND SUBSEQUENT ENGINE FAILURE.