Service difficulty report · Cylinder · Cessna 152

Difficulty date
May 23, 2003
Submitted
June 5, 2003
Operation
General aviation
Aircraft
N95564
Make and model
Cessna 152
Aircraft serial
15285927
Engine
Lyc O235N2C
Part
Cylinder
Part number
O5K23038
Condition
Worn
Location
Engine
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENG WAS REMOVED AT 353.2 HRS SMOH AND WAS SENT BACK TO MFG FOR REPAIR DUE TO METAL IN THE OIL. AT 779.5 HRS METAL WAS FOUND IN OIL SYS. WE REPLACED ALL FOUR CYLINDERS AND CONNECTING ROD ASSY. GROUND RUN AND TEST FLIGHT CHECKED GOOD. AT 981.6 HRS TSO AND 202.1 HRS REPLACED CYLINDERS ASSY, OIL CONSUMPTION INCRESSED. WHEN SPARK PLUGS WERE CHECKED, OIL WAS FOUND ON NR 1 AND NR 4 SPARK PLUGS. REMOVED NR 1 CYLINDER AND FOUND OIL CONTROL RING BROKEN AND CYLINDER WALL BADLY WORN AND WEAR STEP COULD BE FELT AT BOTTOM TRAVEL OF PISTON. REMOVED THE NR 4 CYLINDER AND FOUND TO BE WORN BUT NO BROKEN RING. ALL CYLINDERS WERE MFG IN SAME TIME FRAME. IT SEEMS THAT IT MIGHT BE A BAD BATCH OF CYLINDERS FROM FACTORY.

More about the Cessna 152