Service difficulty report · Cylinder · Cessna 152

Difficulty date
May 23, 2003
Submitted
June 5, 2003
Operation
General aviation
Aircraft
N95604
Make and model
Cessna 152
Aircraft serial
15285935
Engine
Lyc O235N2C
Part
Cylinder
Part number
05K23038
Part serial
L1998815
Condition
Worn
Location
Engine
Part time
5,237 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PROBLEM WITH HIGH OIL TEMP ON TEST FLIGHT. AT 280.3 OIL CONSUMPTION INCREASED AND ENG STARTED RUNNING ROUGH, WHEN CHECKING SPARK PLUGS FOUND OIL ON NR 3 CYL PLUG. REMOVED NR 3 CYLINDER FOUND OIL CONTROL RING BROKEN, METAL IN OIL SYS. ON 12/27/02 REPLACED ALL 4 CYLINDERS AND CONNECTING ROD ASSY. GROUND RUN AND TEST FLIGHT CKD GOOD. AT 490.7 HRS SMOH AND 210.4 HRS SINCE WE REPLACED CYL ASSY, OIL CONSUMPTION INCRESSED. WHEN SPARK PLUGS WERE CHECKED, OIL WAS FOUND ON NR 3 SPARK PLUG. REMOVED NR 3 CYL, FOUND OIL CONTROL RING BROKEN AND CYL WALL BADLY WORN AND WEAR STEP COULD BE FELT AT BOTTOM TRAVEL OF PISTON. REMOVED OTHER CYL AND FOUND THEM ALL TO BE BADLY WORN. ALL CYL WERE MFG IN SAME TIME FRAME.

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