As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.
What was found
DURING INSTALLATION OF RYAN TCAD 9900 BX SERIES. WE FOUND PLUG P5 HAS SEVERAL PINS AND WIRE COATING BURNED AND MELTED. PROBABLE CAUSE IS OVER CURRENT DRAW OF LANDING LIGHT AND NAV LIGHT SYSTEM CAUSING HIGH RESISTANCE WHICH GENERATED ENOUGH HEAT TO MELT THE PLUG AND WIRES. RECOMMEND IS TO INSTALL HIGHER CAPACITY PINS TO CARRY THE LOAD OF THE CURRENT.